Detailed Project Report on Dry Wall Putty (White Cement Based)

DRY WALL PUTTY (WHITE CEMENT BASED)

[EIRI/EDPR/1475] [J.C.: 256 (40TPD), 283 (100TPD)]

INTRODUCTION

White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

Caulking compounds, putties and same cements have a  boiled drying  oil, usually combine with resins that act as  the  binder putty is the thick mixture of finally powdered calcium  carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.

Cost Estimation

Plant Capacity                                      5 MT./Day
Land & Building (Area 600 sq.mt.)   Rs. 78 Lacs
Plant & Machinery                                Rs. 24 Lacs        
W.C. for 1 Months                                Rs. 28 Lacs          
Total Capital Investment                    Rs. 1.38 Cr.             
Rate of Return                                     40%  
Break Even Point                                 48%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPER DRYWALL REPAIR

PREPARATION

NOW FOR THE DRYWALL REPAIR 

B.I.S. SPECIFICATIONS

MARKET SURVEY

FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY

PRESENT MANUFACTURERS OF WALL PUTTY

PROPERTIES AND FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED) 

PREPARATION OF ITALIAN WALL PUTTY PASTE

APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED) 

WITH TECHNICAL DATA

ADVANTAGE AND COMPARISON OF DRY WALL PUTTY 

(WHITE CEMENT BASED OVER TRADITIONAL WALL PUTTY

DRY WALL (WHITE CEMENT BASED) TRADITIONAL WALL PUTTY

PROPERTIES OF RAW MATERIALS USED

MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY

MIXING METHOD OF WALL PUTTY

PROCESS FLOW DIAGRAM

FORMULATION AND PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)

MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)

PROCESS FLOW DIAGRAM

FORMULATIONS OF WHITE CEMENT BASED PUTTY

CEMENTITIOUS WALL PUTTY FORMULATIONS

INTUMESCENT PUTTY

FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION

SUPPLIERS OF PLANT & MACHINERY

SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)