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    Detailed Project Report on Dry Wall Putty (White Cement Based)

    Detailed Project Report on Dry Wall Putty (White Cement Based)
    Detailed Project Report on Dry Wall Putty (White Cement Based)
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      DRY WALL PUTTY (WHITE CEMENT BASED)

      [EIRI/EDPR/1475] [J.C.: 256 (40TPD), 283 (100TPD)]


      INTRODUCTION

      White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

      In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

      Caulking compounds, putties and same cements have a  boiled drying  oil, usually combine with resins that act as  the  binder putty is the thick mixture of finally powdered calcium  carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

      White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete / mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.


      Cost Estimation

      Plant Capacity                                      5 MT./Day
      Land & Building (Area 600 sq.mt.)   Rs. 78 Lacs
      Plant & Machinery                                Rs. 24 Lacs        
      W.C. for 1 Months                                Rs. 28 Lacs          
      Total Capital Investment                    Rs. 1.38 Cr.             
      Rate of Return                                     40%  
      Break Even Point                                 48%

      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      PROPER DRYWALL REPAIR

      PREPARATION

      NOW FOR THE DRYWALL REPAIR 

      B.I.S. SPECIFICATIONS

      MARKET SURVEY

      FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY

      PRESENT MANUFACTURERS OF WALL PUTTY

      PROPERTIES AND FEATURES OF DRY WALL PUTTY (WHITE CEMENT BASED) 

      PREPARATION OF ITALIAN WALL PUTTY PASTE

      APPLICATION METHOD OF DRY WALL PUTTY (WHITE CEMENT BASED) 

      WITH TECHNICAL DATA

      ADVANTAGE AND COMPARISON OF DRY WALL PUTTY 

      (WHITE CEMENT BASED OVER TRADITIONAL WALL PUTTY

      DRY WALL (WHITE CEMENT BASED) TRADITIONAL WALL PUTTY

      PROPERTIES OF RAW MATERIALS USED

      MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY

      MIXING METHOD OF WALL PUTTY

      PROCESS FLOW DIAGRAM

      FORMULATION AND PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)

      MANUFACTURING PROCESS OF DRY WALL PUTTY (WHITE CEMENT BASED)

      PROCESS FLOW DIAGRAM

      FORMULATIONS OF WHITE CEMENT BASED PUTTY

      CEMENTITIOUS WALL PUTTY FORMULATIONS

      INTUMESCENT PUTTY

      FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION

      SUPPLIERS OF PLANT & MACHINERY

      SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)

      SUPPLIERS OF RAW MATERIALS


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)


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