Detailed Project Report on bone crushing plant

BONE CRUSHING PLANT

[EIRI/EDPR/0779]

INTRODUCTION

Meat meal are the end product of animal raised on farm.  The residuce of animal tissue that are not used for human food.

The  process of converting live stock into food by the  meat industry  result in a large torrage of by products which  for  me reason  or  another is not used for food. The raw  material  from which  these by products are made are trimmuigs and  offal  which may  not be classed as food for eithetic reason, plus  all  other trimmage  and bones from healthy animals and any tissue  or  even the  entire  coscoss  of  animal that  show  any  symptone  of  a pathological  condition,  From  an economic  and  sanitary  stand point, all of these material must be processed.

Many   meat   packing  plant  have   established   rendering department  that process all in edible material in the plant,  In addition large number of rendering plant have been established at strate  go point, which collect and process in  edible  materials from  slaughtering or meat processing plant, that do not  operate their  own rendering department, and crimmings from meat  retails stores,  restaurent, hotel, or other establishment handling  meat some  rendering plant also collect and process animals that  have died on the falm, in the feed lot, or in trased.

The rendering operation perform a very important function in the  economy  of our country. They convert in  edible  tissue  of animal  in nutritious products which are used in feed  for  other animal.  The protein in the animal by product  concentrate  helps fill the need for nutrients that are absolutely indispensible  in rulretion.

The  rendering operation also perform an important  function from a sanitary stand point in disposing of proteinate and animal tissue  which  are not used in food and which  might  other  were become as potntial health hazard if not properly handled.

Meat  meal  is the defatted tankage from  dry  rendering  is milled  to  farm meat and bone meal which is utilizal  as  animal feed and sold in the market on the basis fo protein content.

COST ESTIMATION

Plant Capacity            MT/Day  

Land & Building (3.5 Acres)    Rs. 69.00 Lac    

Plant & Machinery                    Rs. 29.50 Lac 

Working Capital for 2 Months    Rs. 1.32 Cr 

Total Capital Investment          Rs. 2.42 Cr 

Rate of Return                          30%

Break Even Point                      55%

CONTENTS

INTRODUCTION                                      

USES AND APPLICATIONS                             

MARKET SURVEY                                     

LIST OF IMPORTERS OF MEAT AND MEAL PRODUCTS IN OVERSEAS COUNTRIES               

ANIMAL BY PRODUCT FEEDS                           

LIST OF OVERSEAS IMPORTERS OF BONE MEAL           

CRUSHED BONE MANUFACTURERS & EXPORTERS            

PROPERTIES                                        

B.I.S. SPECIFICATIONS                           

RAW MATERIAL                                      

ANIMAL BY PRODUCTS FEEDS                          

NUTRITINE VALUE OF ANIMAL BY PRODUCT FEED         

MANUFACTURING PROCESS OF CRUSHED & CALCINED BONE  

MANUFACTURING PROCESS OF MEAT MEAL                

WET RENDERING-TANKAGE PRODUCTION OF MEAT MEAL     

PLANT LAY OUT                                     

PRINCIPLES OF PLANT LAYOUT                        

PLANT LOCATION FACTORS                            

EXPLANATION OF TERMS USED IN THE PROJECT REPORT   

COMPLETE PLANT AND MACHINERY SUPPLIERS FOR BONE CRUSHING                       

SUPPLIERS OF PLANT & MACHINERY                    

SUPPLIERS OF RAW MATERIALS                        

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)