Detailed Project Report on Red Oxide Pigment

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RED OXIDE PIGMENT

[EIRI/EDPR/1009] (J.C.9648)

INTRODUCTION

Iron Oxides are extensively used in the preparation of paints. There are two main stains yellow and red, Both these varieties are available in synthetic and natural forms. Yellow oxide of iron is widely used as a retainer in glass paints, undercoats, of iron finds application in paints rubber, plastics, ceramics, paper linoleum and for polishing glass, metals and diamonds, Iron oxides are used in paints for exterior work on account of the low cost and protective value. They are used as primers for structural steel, automobiles bodies, ship bottoms of iron prolong life of the substance by eliminating the destructive effect light on the film. Iron oxide pigments own their yellower tint to ferrous oxide and ferric hydroxide while red red dish-brown colour is essentially due to anhydrous ferric oxide Fe203.

The continually increasing importance of iron oxide pigments is based on their nontoxicity. Chemical stability, wide variety of colours ranging from yellow, orange, red, brown to black, low price. Natural and synthetic iron oxide pigments consist of well-defined compounds with known crystal structures.

Natural Oxide:-

There are various types of deposits of yellow and red Oxides of iron available in various places in the world mainly they are classified as under.

a) Spanish

Extensive deposits of iron oxide of fine quality are found in the Malge District. The One contains from 76 to 92% ferric Oxide, and the popularity of this pigment is due to its colour and staining power, due to is physical conditions rather, then on its chemical compositions.

COST ESTIMATION

Plant Capacity 5 MT/Day

Land & Building (2000 sq.mt.) Rs. 1.83 Cr

Plant & Machinery Rs. 78.15 Lac

Working Capital for 2 Months Rs. 1.30 Cr

Total Capital Investment Rs. 4.04 Cr

Rate of Return 16%

Break Even Point 61%

CONTENTS

INTRODUCTION

PROPERTIES & CHARACTERISTICS OF SYNTHETIC IRON OXIDES

PROPERTIES OF BLACK OXIDE

PROPERTIES OF IRON OXIDE (HYDRATED)

PRODUCT USES AND APPLICATIONS

USES OF IRON OXIDE (FERROSOFERRIC OXIDE) Fe3O4

USES OF FERROUS OXIDE (FeO)

BIS SPECIFICATION

QUALITY CONSIDERATION OF IRON OXIDE PIGMENTS

MARKET SURVEY

MANUFACTURER/SUPPLIERS/EXPORTERS OF RED OXIDE PIGMENTS

MANUFACTURING PROCESS

PRECIPITATION PROCESS:

MANUFACTURING PROCESS

COMPOSITION OF SPENT PICKLE LIQUOR

PROCESS FLOW SHEET DIAGRAM

PRECIPITATION PROCESS USING PICKLING LIQUOR

CHEMICAL REACTION FOR PREPARATION OF SYNTHETIC RED IRON OXIDE

DETAILED CONCEPTS OF SOLID STATE REACTIONS OF IRON COMPOUNDS

PROCESS FLOW CHART

SUPPLIERS OF PLANT AND EQUIPMENTS

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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