Detailed Project Report on Garlic Oil and Powder

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Description
How to Start Business

GARLIC OIL AND POWDER

[EDPR/1081] J.C.:9725

INTRODUCTION

GARLIC OIL:

Garlic oil is nothing but an essential oil of the plant family liliaceae. The bulbs or cloves of the common garlic (allium stivum liliaceae) have been used since antiquity, particularly in mediterranean countries, as a popular prophylactic and curative against all kinds of intestinal ailments.

It is well known fact that whole (undamaged) bulbs of garlic possess a relatively weak odour. However when cut up or crushed, the bulbs emit their well known powerful and obnoxious odour, due to an essential oil consisting chiefly of disulfides.

Garlic oil contains following constituents:-

a. Allyl-propyl disulphide C6H12S2.

b. Diallyl disulphide C6H10S2.

and two other sulphur containing compounds. Steam distilling fresh garlic bulbs obtained from 0.1 to 0.2% of volatile oil. Distillation of the whole plant gave from 0.06 to 0.10 percent of oil. the actual mechanism of the reaction, by which the antibacterial principle of garlic and the disulfides in the volatile oil, originate, was finally elucidated only a few years ago.

COST ESTIMATION

Plant Capacity 2276.67 Kgs/Day

Land & Building (2000 sq.mt.) Rs. 1.79 Cr

Plant & Machinery Rs. 89.75 Lac

Working Capital for 2 Months Rs. 2.48 Cr

Total Capital Investment Rs. 5.50 Cr

Rate of Return 51%

Break Even Point 35%

CONTENTS

INTRODUCTION

GARLIC OIL:

GARLIC POWDER:

USES AND APPLICATIONS

GARLIC OIL:

GARLIC POWDER:

PROPERTIES

BIS SPECIFICATIONS

PLANT LOCATION

CLIMATE

TRANSPORT

WATER SUPPLY

POWER SUPPLY

MARKET

INDUSTRIAL DEVELOPMENT POTENTIAL

MARKET POSITION AND SCOPE

WORLD PRODUCTION

CULTIVATION

MARKET OPPORTUNITIES

DEHYDRATED GARLIC MARKET REPORT

GLOBAL MARKET & TRENDS

SUPPLY SIDE EX CHINA

2. PLANTINGS IN 2008-9

DEMAND SIDE

SUMMARY & RECOMMENDATIONS OVERALL PICTURE & PRICING

FRESH PEELED GARLIC CLOVES HAVE THE FOLLOWING COMPOSITION:

GARLIC POWDER OR THE DEHYDRATED GARLIC HAS THE FOLLOWING COMPOSITION:

PROCESSING

MANUFACTURING PROCESS

GARLIC OIL

PRESENT MANUFACTURERS AND EXPOERTERS OF GARLIC POWDER

WASHING

PEELING

DEHYDRATION

PULVERIZATION

PACKING

PROCESSING TECHNIQUES OF GARLIC POWDER

GARLIC POWDER

OTHER RELATED INFORMATIONS

METHOD OF PROCESSING GARLIC AND PREPARING AJOENE-CONTAINING EDIBLE OIL

DETERMINATION OF AJOENE

SECOND EMBODIMENT, SECOND REFERENCE EXAMPLE

INFLUENCE OF REACTION TEMPERATURE AND REACTION TIME

THIRD EMBODIMENT

INFLUENCE OF TYPE OF EDIBLE OIL

THIRD REFERENCE EXAMPLE

FOURTH EMBODIMENT, FOURTH REFERENCE EXAMPLE

SURVEY ON THE AMOUNT OF WATER TO BE ADDED TO GARLIC

FIFTH EMBODIMENT, FIFTH REFERENCE EXAMPLE

SURVEY ON THE AMOUNT OF EDIBLE OIL TO BE ADDED TO JUICE

SIXTH EMBODIMENT, SIXTH REFERENCE EXAMPLE

INFLUENCE OF THE PROCESS STEP OF JUICING

ORAL GARLIC PREPARATIONS FROM GARLIC POWDER

EXAMPLE 1

FAT PELLETS IN HARD CAPSULES

EXAMPLE 2

TWO-LAYER FILM TABLET

EXAMPLE 3

SOFT GELATIN CAPSULES

MICROWAVE EXTRACTION OF GARLIC OILS

EXAMPLE 1

EXAMPLE 2

EXAMPLE 3

EXAMPLE 4

EXAMPLE 5

EXAMPLE 6

EXAMPLE 7

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

PROCESS FOR THE PRODUCTION OF ALLICIN

EXAMPLE 1

METHOD FOR THE PRODUCTION OF PURE CRYSTALLINE DEOXYALLIIN

EXAMPLE 2

METHOD FOR THE PRODUCTION OF ALLIIN

A) ALLIIN LIQUID

EXAMPLE 3

METHOD FOR THE PRODUCTION OF AN ALLICIN SOLUTION CONTAINING 1% ALLICIN, BATCH SIZE 0.5 LITER

A) FROM SOLID CRYSTALLINE ALLIIN:

B) FROM DEOXYALLIIN:

EXAMPLE 4

METHOD FOR THE PRODUCTION OF PURE ALLICIN LIQUID

EXAMPLE 5

METHOD FOR THE PRODUCTION OF AJOENES AND DITHIINS

PROCESS FOR PREPARATION OF AJOENE

EXAMPLE 1

EXAMPLE 2

EXAMPLE 3

EXAMPLE 4

EXAMPLE 5

EXAMPLE 6

EXAMPLE 7

EXAMPLE 8

FLOW SHEET DIAGRAM FOR GARLIC POWDER

PROCESS OF MANUFACTURE FOR GARLIC OIL

THE STEPWISE PROCESS CONSISTS OF FOLLOWING STEPS.

HOWEVER, DETAILED STEPWISE PROCESS IS AS FOLLOWS:-

1. REMOVAL OF UNDESIRED MATERIAL:-

2. WASHING OF BULBS:-

3. CRUSHING OF BULBS:

4. A STEAM DISTILLATION:-

5. INSPECTION AND ANALYZING:-

6. PACKING AND DESPATCHING:-

PROCESS FLOW SHEET FOR GARLIC OIL

PRESENT MANUFACTURERS

GARLIC OIL

PLANT & MACHINERY

PULVERIZER

MICRO-WAVE DRYING SYSTEMS

SAFETY PRECAUTIONS & OTHER CARES IN GARLIC DEHYDRATION

STATES WHICH SUPPLY RAW MATERIAL (GARLIC BULB)

MANUFACTURERS & SUPPLIERS OF PLANT & MACHINERY

REACTION KETTLES

DISTILLATION COLUMNS

WASHER

PULVERIZERS

MICROWAVE DRYERS

IMPORTING COUNTRIES OF GARLIC POWDER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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