Detailed Project Report on Aluminium Beverage Cans

ALUMINIUM BEVERAGE CANS

[EIRI/EDPR/1037]  J.C. 9679

INTRODUCTION

Most metals beverage cans are made of Aluminum an empty Aluminum Can weights Approximately 15 gram. Today All Aluminum can are of the two piece version with Integral wall and base, which Avoids the necessary for an Internal lacquer repair strip, Permits all round decoration, and has an Inherent higher  integrity than the welded scam can. The separate lid is Attached by double seaming immediately after the can has been  filled. Beverage cans are produced by drawing a cup from plain Aluminum sheet and thinning or ironing, the walls to one third of the base thickness. Aluminum is ideally suited to fulfill both formability and lacquer adhesion requirements:

Standard Sizes – 100ml, 500ml, 473ml, 440ml, 375ml, 355ml, 350ml, 3330ml, 237ml, 200ml,

Cans comes in varying heights and diameters to encompass the  range of capacities currently in use, however the diameters are  usually one of the two standard sizes, Canada  the United States. Australia and New Zealand almost  universally use a diameter slightly in Excess of 65mm. This size is almost universal in these countries for soft drinks, beers and ready mixed sprit drinks. European countries mostly use a much narrower size of 52mm for soft drinks and some beers.

On Practical difficulty brought by these two  different standard sizes is that cans manufactured in Europe (whose use smaller size) and exported to the US or Australia (whose use the larger size) often present their owners with cup holders  that are incapable of handing must drinks in those countries.

Aluminium cans often contain an internal coating to Protect the Aluminium from beverage corrosion . Despite This coating, Trace amounts of Aluminium can be degraded into the liquid, The Amount depending on factors such as storage temperature and liquid composition. Chemical compounds are used in the internal coating of the can including types of epoxy Resins. Rollers with different profiles drives the two edges together under Pressure to make gas tight seal. Filled cans usually have pressurized gas inside, which makes them stiff enough for easy handling.

COST ESTIMATION

Plant Capacity            16,000 Nos/Day

Land & Building (1000 sq.mt.)    Rs. 1.11 Cr

Plant & Machinery                    Rs. 19.00 Lac

Working Capital for 2 Months    Rs. 36.44 Lac

Total Capital Investment          Rs. 1.75 Cr

Rate of Return                          25%

Break Even Point                      60%

CONTENTS

INTRODUCTION

TYPES OF CANS AND THEIR USES

USES AND APPLICATIONS

B.I.S. SPECIFICATION

MARKET SURVEY

CURRENT CONDITIONS

INDUSTRY LEADERS

WORKFORCE

AMERICA AND THE WORLD

ALUMINUM BEVERAGE CANS ARE SUSTAINABLE.

ALUMINUM BEVERAGE CANS

PROVIDE MANY ENVIRONMENTAL BENEFITS.

ALUMINUM BEVERAGE CANS

EMERGING BEVERAGE CAN CATEGORIES ARE GROWING.

RE-SEALABLE CANS

PORTION CONTROL

BIG CANS FOR BIG THIRST

SLEEK CANS

CANNY BRAND DIFFERENTIATION

PEOPLE PREFER ALUMINUM BEVERAGE CANS.

GLOBAL BEVERAGE CAN MARKET REPORT

PROCESS FLOW SHEET DIAGRAMS

PLANT LAY OUT

CAN MANUFACTURING PROCESS

BEVERAGE CANS

BODYMAKER PRESS

CAN WASHING

BASE COATING AND PRINTING

COATINGS AND THEIR  PURPOSES

COATING TECHNOLOGIES: VOC/HAP CONTENT AND USES

CONVENTIONAL SOLVENTBORNE COATINGS

HIGH-SOLIDS COATINGS

WATERBORNE COATINGS

ULTRAVIOLET RADIATION-CURED (UV-CURED) COATINGS

POWDER COATINGS

CHARACTERISTICS OF INTERIOR AND EXTERIOR COATINGS

INTERIOR COATINGS

EXTERIOR COATINGS

HAP EMISSIONS FROM CAN MANUFACTURING FACILITIES

HAP EMISSION SOURCES AND EMISSION REDUCTION TECHNIQUES

COATING OPERATIONS

CLEANING OPERATIONS

CAN WASHING OPERATIONS

MIXING OPERATIONS

COATING/SOLVENT STORAGE

WASTEWATER

INPUTS AND OUTPUTS FOR THE CAN MAKING UNIT PROCESS. FLOWS ARE REPRESENTATIVE FOR THE MANUFACTURING OF 1000 CANS FROM ALUMINIUM SHEET.

CUPPING PRESS

EXCEPTIONAL STABILITY

MAXIMUM RIGIDITY

FAST, SIMPLE SHUTHEIGHT CHANGES

QUICK STOPPING

EXCELLENT SLIDE/BED PARALLELISM

EASY PART REMOVAL

POSITIVE SUPPORT OF SLIDE & DIEWEIGHT

MATERIAL SAVINGS

AUXILIARY EQUIPMENT

FEATURES OF MINSTER’S H-SERIES PRESSES.

DOUBLE ACTION CUPPING PRESS SPECIFICATIONS & DIMENSIONS

DOUBLE & SINGLE ACTION SHELL PRESSES

SINGLE ACTION SHELL PRESS  SPECIFICATIONS & DIMENSIONS

END CONVERSION PRESS SPECIFICATIONS & DIMENSIONS

INDUSTRIAL PRINTER

TONEJET PROCESS

COMMERCIAL PRODUCTS

POWDER COATING

ADVANTAGES AND DISADVANTAGES

TYPES OF POWDER COATINGS

THE POWDER COATING PROCESS

PART PREPARATION PROCESSES AND EQUIPMENT

POWDER APPLICATION PROCESSES

CURING

REMOVING POWDER COATING

MANUFACTURERS & EXPORTERS OF ALUMINIUM BEVERAGE CANS

SUPPLIERS OF RAW MATERIALS

ALUMINIUM SHEETS

POLYPROPYLINE

POLYETHYLINE

PRINTING INKS

LUBRICATING OIL

SULFURIC ACID

HYDROGEN FLURIDE

PAINT

INDUSTRIAL PRINTER

COATING MACHINE

D.G. SETS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)