Detailed Project Report on Disposable Plastic Syringes, Needles & Needle Tube Plant

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DISPOSABLE PLASTIC SYRINGES, NEEDLES & NEEDLE TUBE PLANT

EIRI/EDPR/0781]J.C.:9398, 3254, 7769

INTRODUCTION

This project proposes to install entire equipments needed for an integrated Disposable syringe plant. This means that the project aims at mfg. all the components of a syringe within the plant and assemble them into a complete syringe for sale under ifs own reliable brand name. To make its product economical, the project doesnot intand to import seemless extrunded tubes of miniature diameters which happen to be quite expensive. This project propose to cold extrude the stainless steel tubes and draw them in colod condition to reduce the tube diameter to the required sizes. The required composition of S.S. billits will be procured indigenously for cold extrusion to produce stainless steel miniature tubes for use as raw material to produce injection-needles used in syringes. Of tubes, out of its own productions S.S. the unit will make properly processed needles and starilize then for hygeinic uses. The other components of a disposable syringe are: Barrel, piston & hub. The barrels one made of sterilized plasftic of specified grade by injection moulding process, followed by finishing operations, calibration and re-sterilization piston is the part of a syrange which reciprocates into the barrel barrel bore for filling the liquid medicine into the barrel, through the needle & hub hole which is concentric & centrally locased, and also to inject the medicine drawn into the syringe for infuion into the patients's body. Like barrel, the piston is also made out of specified grade of plastic by injection moulding process.

The diameter (OD) of the piston and bore (ID) of the syringe's barrel must be produced within a specified to larance limit for proper functioning of the piston-barrel pair. Similarly, their radii at various section changes & wall thicknesses two are care fully main fained as per practics prevailing in the medical world. The hub is a small part in the injection syringe which is thread-fitted on the barrel's foreedge or integrally cast, or press-fitted. The hub supports the needle while the syringes in use.

The hubs are made of brass in chrome plated finish in case of hypodermic needles, and are also produced in plastic when meant for disposable plastic syrings.

COST ESTIMATION

Plant Capacity 60,000 Nos/Day

Land & Building (12,000 sq.mt.) Rs. 6.59 Cr

Plant & Machinery Rs. 6.39 Cr

Working Capital for 3 Months Rs. 5.79 Cr

Total Capital Investment Rs. 20.64 Cr

Rate of Return 15%

Break Even Point 70%

CONTENTS

INTRODUCTION

B.I.S SPECIFICATION

RAW MATERIALS

FLOW DIAGRAM FOR DESIGN PROCEDURE

MARKET SURVEY

PRESENT MANUFACTURERS OF DISPOSABLE NEEDLES

DESIGN FEATER OF PLASTIC MOULD

PROPERTIES

MANUFACTURING PROCESS

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS FOR PLASTIC PARTS

PRESENT MANUFACTURERS OF DISPOSABLE SYRINGES

PRESENT MANUFACTURERS OF STERILISED DISPOSABLE SYRINGES

FACTORS INFLUENCING ETHYLENE OXIDE STERILIZATION

MANUFACTURING DETAILS

MANUFACTURE OF PISTON OR PLUNGER

CALIBRATION OF PLASTIC SYRINGES

SIZES AND DIMENSIONS OF SYRINGES

PROCESS FLOW DIAGRAM

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

SUPPLIERS OF PLANT & MACHINERIES

SUPPLIERS OF IMPORTED RAW MATERIAL

SUPPLIERS OF PLASTICS (EG.HDPE,PP,POLYSTYRENE ACRYLICS ETC.)

NEEDLE SURFACE TREATMENT CHEMICALS SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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