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    Detailed Project Report on Aluminium Label Printing

    Detailed Project Report on Aluminium Label Printing
    Detailed Project Report on Aluminium Label Printing
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      ALUMINIUM LABEL PRINTING

      [EIRI/EDPR/1093] J.C.: 9737


      INTRODUCTION

      Cracking of the gun-arabic film on varnish impregnated aluminium, e.g for transparencies. This fault is identical with the cracking of short oil varnish film on long oil under coatings. The gun layer really takes the place of a very short oil resin film.

      Label varnishes dry quickly without penetrating into the aluminium and other metal etc. while on account of its oil content and also of two sided application, transparent varnish can penetrate completely.

      Some pigments contained in printing inks retard the drying of e.g roller coated clear varnish procure more suitable inks. Drying can be accelerated by one of the safe heating processes. If the varnish printed surface shows numerous amtt patches, the printing inks used may be unsuitable and too absorptive. Sometimes they do not accept super imposition of a lacquer at all (crystallation).

      If the lacquering is streaky or cloudy, cold or draugghty working rooms are indicated, affecting flow. Alternatively, if application is by roller coating the rollers may need attention.

      Spirit and cellulose lacquer film may also show cloudiness if susceptible to thigh moisture content of the atmosphere. The temperature for lacquering or varnishing should be 75o to 85oF (approx. 25o to 30oC). Good result has also been obtained by slight warming of the coating on the machine. Rollers should be even, clean and correctly set.


      COST ESTIMATION

      Plant Capacity            780 Ft./Day

      Land & Building (600 sq.mt.)    Rs. 89.75 Lac

      Plant & Machinery                    Rs. 57.30 Lac

      Working Capital for 3 Months    Rs. 1.09 Cr

      Total Capital Investment          Rs. 2.72 Cr

      Rate of Return                          55%

      Break Even Point                      34%


      CONTENTS

      INTRODUCTION

      PROPERTIES

      ALUMINIUM:

      FORMS AVAILABLE:

      ALUMINIUM ALLOYS:

      MARKET SURVEY

      PROJECTED CONSUMPTION

      MANUFACTURING PROCESS

      DIGONENTS:

      VARNISH

      PROCESS FLOW CHART

      INK JET PRINTING METHOD FOR COLORING AN ARTICLE OF ALUMINIUM

      INK JET PRINTING INK CONTAINING THIN ALUMINIUM EFFECT PIGMENTS

      PIGMENT A

      A) ATOMIZING OF ALUMINIUM AND SEGREGATION OF ALUMINIUM GRIT:

      B) GRINDING

      C) CRUSHING:

      SPECIFICATION:

      PIGMENT C:

      CRUSHING AND SOLVENT EXCHANGE (PIGMENT D):

      CHARACTARIZATION OF THE PIGMENTS:

      A) AVERAGE PARTICLE THICKNESS

      A) X-RAY DIFFRACTOMETRY

      EXAMPLE 1 ACCORDING TO THE INVENTION

      SOLVENT BORNE INK JET FLUID BASED ON CONVENTIONALLY MILLED

      ULTRATHIN ALUMINIUMPIGMENTS (PIGMENT B)

      INK VEHICLE PREPARATION BASED ON POLYAMIDE RESIN: INK VEHICLE A

      INK JET PRINTING INK PREPARATION:

      PRINTING:

      COMPARATIVE EXAMPLE 2

      SOLVENT BORNE SILVER COLOURED INK JET FLUID BASED ON PVD

      ALUMINUM PIGMENT PREPARATION (PIGMENT B)

      INK VEHICLE PREPARATION BASED ON POLYAMIDE RESIN: INK VEHICLE A

      INK JET PRINTING INK PREPARATION:

      PRINTING:

      EXAMPLE 3 ACCORDING TO THE INVENTION

      UV SILVER COLOURED INK JET FLUID BASED ON-WET-MILLED

      ALUMINUM EFFECT PIGMENT PREPARATION (PIGMENT A)

      CRUSHING:

      UV INK VEHICLE PREPARATION: INK VEHICLE C

      INK PREPARATION:

      PRINTING:

      COMPARATIVE EXAMPLE 4

      UV SILVER COLOURED INK JET FLUID BASED PVD ALUMINUM PIGMENT

      PREPARATION (PIGMENT C)

      CRUSHING:

      UV INK VEHICLE PREPARATION: INK VEHICLE C AS DESCRIBED IN

      EXAMPLE 3.

      INK JET PRINTING INK PREPARATION:

      PRINTING:

      EXAMPLE 5 ACCORDING TO THE INVENTION

      SOLVENT BORNE SILVER COLOURED INK JET FLUID BASED ON

      WET-MILLED ALUMINUM PIGMENT PREPARATION (PIGMENT A)

      PIGMENT PREPARATION: PIGMENT A

      INK VEHICLE PREPARATION BASED ON POLYVINYL BUTYRAL RESIN:

      INK VEHICLE B

      INK JET PRINTING INK PREPARATION:

      PRINTING:

      COMPARATIVE EXAMPLE 6

      SOLVENT BORNE SILVER COLOURED INK JET FLUID BASED ON

      PVD-ALUMINUM PIGMENT PREPARATION

      PIGMENT PREPARATION: PIGMENT C

      INK JET PRINTING INK PREPARATION:

      PRINTING:

      RESULTS

      SUPPLIERS OF RAW MATERIALS

      PAINTS, ENAMELS AND VARNISH:

      PRINTING INKS & OTHER SUPPLIES

      SUPPLIERS OF ALUMINIUM SHEET

      ALUMINUM SHEETS

      PRINTING & ALLIED MACHINERY & EQUIPMENT

      SUPPLIERS OF PLANT AND MACHINERY

      STORAGE TANKS

      BOILER


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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