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    Detailed Project Report on Nut, Bolts, Rivets etc. (Industrial Fasteners)

    Detailed Project Report on Nut, Bolts, Rivets etc. (Industrial Fasteners)
    Detailed Project Report on Nut, Bolts, Rivets etc. (Industrial Fasteners)
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      NUT, BOLTS, RIVETS AND WASHERS

      [EDPR/1452/EIRI] J.C. 9952


      INTRODUCTION

      Nuts and Bolts are most commonly used items in the family of industrial  fasteners and their demand is fast increasing due  to expansion of industries in the country.  Bolt is a piece of metal rod  whose  one end is upset and at the other  end  threading  is done.  Nut  is  a device which rolls on bolt  threads.  In  nuts, internal  threading  is done while bolts  bear  external  thread. Screw, demonstrate their true merit in the movements, assembly etc,  of wooden components. Screws are most popular as fasteners which assemble, or join parts together to be made into a complete unit.

      Nuts and Bolts are available in various sizes and shapes. The kind of the classification of bolts and nuts may broadly be those made by the cold and hot process plant (i.e. cold formed & not formed fasteners). Bolts are manufactured by forging (upsetting) and extrusion methods mainly.

      Nuts and Bolts are used by the existing industries, repair workshops etc.  The sale of these items is increasing day-by-day. As such there is a very good scope for establishment of a few small  scale units for the manufacture of nuts and  bolts.   Nuts are plain, square or hexagonal in shape with flat chambered,  or washer  crowned  top. Like bolts,  nuts  may  be  finished  or unfinished,  and may be regular or heavy type.  Nuts for  special purposes  includes,  jam nuts, used as locking  devices  to  keep regular nuts from loosening, castellated and slotted nuts, having a  square  or round bottom slot to accommodate a  cotter  pin  or safety  wire  which holds them in place, used in  automotive  and allied  fields  on  operating machinery wing  and  knurled  nuts, designed  for use.  Where the nut is tightened or  loosened  with finger  pressure  only, and nuts for use on  track  bolts,  stove bolts and machine bolts..


      COST ESTIMATION

      Plant Capacity            3 MT/Day

      Land & Building (1500 sq.mt.)    Rs. 1.29 Cr

      Plant & Machinery                    Rs. 82.00 Lac

      Working Capital for 2 Months    Rs. 49.51 Lac

      Total Capital Investment          Rs. 2.73 Cr

      Rate of Return                          30%

      Break Even Point                      64%


      CONTENTS

      INTRODUCTION

      PRECISION HIGH TENSILE FASTENERS

      USES AND APPLICATIONS

      EFFECTIVE USE OF FASTENERS

      MARKET POTENTIAL

      B.I.S. SPECIFICATIONS

      RAW MATERIALS

      MAIN RAW MATERIAL

      QUALITY ASSURANCE MEASURES

      WEDGE & PROOF TESTS

      QUALITY CONTROL SET-UP (FOR HT FASTENERS)

      PROCESS FLOW CHART FOR (M.S BOLT)

      PROCESS FLOW CHART FOR (H.T BOLT)

      PROCESS FLOW CHART FOR NUT

      MANUFACTURING PROCESS OF BOLTS

      HEAT TREATMENT

      MANUFACTURE OF NUTS

      RIVETED CONNECTION

      RIVETING - A RELIABLE FASTENER

      WASHERS MANUFACTURING PROCESS

      PLANT LAY OUT

      SUPPLIERS OF RAW MATERIALS

      SUPPLIERS OF PLANT AND MACHINERY


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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