Detailed Project Report on Cardanol from C.N.S.L. (Cashewnut Shell Liquid)

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CARDANOL FROM C.N.S.L. (CASHEWNUT SHELL LIQUID)

[EIRI/EDPR/1436] J.C. 215

INTRODUCTION

Cardanol oil, a renewable raw material well known by product of the cashew industry, has been used as the starting material for the synthesis of novel fulleropyrrolidines cardanol based. In this work, cardanol has been used as building block for the preparation of target cardanol based precursors obtained by the way of the convenient transformation of the functional groups (aromatic ring, -OH group or the double bonds of the side chain) of the cardanolic structure. Pure 3-n-pentadecylphenol and its derivatives having homogeneous chemical composition, used as the precursor of any fulleropyrrolidines, have been prepared by hydrogenation of the un-saturated side chain and subsequent alkylation of the aromatic ring of cardanol. The reactivity of olefinic double bond present in the side-chain which can undergo easy transformation i.e. oxirane formation as well as metathesis reactions affording various interesting fulleropyrrolidines is also described.

Cashew nut shell liquid or oil obtained by heat treatment contains about 10% cardol and about 90% cardanol (a vessicant oil liquid) resulting from decarboxylating anacordic acid and its polymers. Formerly, a moister product of the cashew kernel industry in southern India, Cashew nut shell oil has become a valuable raw material in the manufacture of many industrial product. It condenses with formaldehyde and other chemicals into resin that can be used in many unique combination for the manufacture of brake lining, clutch and other friction facings, insulating and water proofing varnishes and coating laminating resins, molding composition oil & acid proof cement & industrial floor tile, type writer rolls and myriad other products, varnishes made with these resin are resistant to acid and alkalies and possess unusual resistance to the softening action of mineral oil; they are used to coat paper for bottle cap liners and for many other water proofing and insulating purposes.

The polymerized liquid is used as a potting compound for magnetoelectric machine armatures in air planes because of its high heat resistance subsequent treatment of the polymerized product with formaldehyde, trioxymethylene, paraformaldehyde or furfuraldehyde at room temperature for 24-72 h produced a substantially infusible solid resin that retains high binding power at elevated temperature without softening hydrogenation of the phenol in the oil produced many useful products such as a cosolvent for rotovore in the preparation of insecticides. The hydrogenaled oil has none of the vesicant action of the original liquid cashew nut shell oil also is used in India for protecting wood and paper against termites and for motor roofing and preserving fish nets, textiles and lumber.

The cashew nut shell liquid (CNSL) is a byproduct & the cashew nut processing industry cashew nut trees are found in Kamataka, Kerela and Tamil Nadu, Maharashtra etc. About 60,000 tons of nuts are collected annually for processing into kernels and in addition 50,000 tons and received from East Africa. Oil is extracted from 1/3 rd of the available nuts.

COST ESTIMATION

Plant Capacity 5 MT/Day

Land & Building (2000 sq.mt.) Rs. 1.44 Cr

Plant & Machinery Rs. 93.35 Lac

Working Capital for 2 Months Rs. 74.99 Lac

Total Capital Investment Rs. 3.32 Cr

Rate of Return 29%

Break Even Point 53%

CONTENTS

INTRODUCTION

PROPERTIES

USES & APPLICATION

B.I.S. SPECIFICATION

MARKET SURVEY

MANUFACTURING PROCESS

PROCESS FOR THE PRODUCTION OF CARDANOL

PROCESS ACCORDING TO THE METHOD

DETERMINATION OF COLOR STABILITY

CARDANOL BASED DIMERS

PROCESS FLOWSHEET FOR THE MANUFACTURE OF CARDANOL RESIN

COMPLETE PLANT AND EQUIPMENTS SUPPLIERS FOR CARDANOL RESIN

MANUFACTURERS/SUPPLIERS/EXPORTERS OF CARDANOL RESIN

RAW MATERIAL SUPPLIERS

PLANT & MACHINERIES SUPPLIERS ADDRESS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

GENERAL PLANT LAYOUT

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

EQUIPMENT REQUIREMENTS

LIST OF FOOD AND AGRO PROCESSING CONSULTANTS

PLANT LAYOUT

IMPLEMENTATION SCHEDULE

CALCULATION

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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