Detailed Project Report on Menthol Bold Crystals from Menthol Flakes

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MENTHOL BOLD CRYSTALS FROM MENTHOL FLAKES

[EIRI/EDPR/1097] (J.C.9741)

INTRODUCTION

Menthol is a white crystalline chemical product. It is manufactured either from natural source or is produced synthetically. Laevo or Racemic form are only therapautically active melting point of natural or synthetic laevo menthol lies between 41 and 44oC.

Some manufacture classify crystals according to their shape and size and thus many terminologies are used by them e.g. bold crystal medium crystals, medium extra crystals, medium extra large crystals. Menthol is marketed in almost all size of container from 25 kgs. packs to 2 gm pack. Most popular packs are 5 kgs. 500gm. and 900gm. Menthol is packed in sealed or unsealed plastic or PVC bags. Paper bags are rarely used. Which are not desirable. These filled bag are than packed in printed or unprinted sealed or unsedal tin container's. Occasionally cardboard boxes are used which again are unsatisfactory for a variety of reason.

The commercial cultivation of the plants knwn as peppermint and spearmint, members of the genus mentha (Fam. labiatae) and the extraction processing and shipment of their oils, including menthol crystals, constitute an industry enrolling over $100 million in transactions each year. The mint plant are perennials yielding aromatic oils which are of increasing importance and have indeed long been a longest the world's most valuable flavouring materials. Mint is probably the world's third most important flavour being exceeded in popularity only vanilla and citrus flavours. The oils obtained by the relatively simple process of steam distillation belong to a chemical class of plant product variably returned to as essential, volatile or ethereal oils, whose chemical composition consists almost entirely of hydrocarbon and oxygenated compounds know as terpenoids. The major terpene in peppermint oil is the alcohol menthol, accounting for the cooling sensation of peppermint oil.

Menthol has got wide range of applications ranging from perfumery cigarettes, liquors, as a horning agent in chewing gums and a no. of pharmaceutical formulations, it is marketed in the form of flakesfine crystals as well as bold crystals each has its own application outlets.

Although there are a good number of firms manufacturing menthol, menthol bold crystals have got an increased demands because of increased formulations and growth in the pharmacential industry.

COST ESTIMATION

Plant Capacity 5 MT/Month

Land & Building (1000 sq.mt.) Rs. 1.32 Cr

Plant & Machinery Rs. 37.40 Lac

Working Capital for 3 Months Rs. 1.76 Cr

Total Capital Investment Rs. 3.72 Cr

Rate of Return 18%

Break Even Point 57%

CONTENTS

INTRODUCTION

PROPERTY AND STRUCTURE

USES AND APPLICATIONS

B.I.S SPECIFICATION

MARKET SURVEY

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS

PHARMACEUTICAL AND TECHNICAL QUALITIES OF MENTHOL CRYSTALS

MANUFACTURING PROCESS

PROCESS FLOW SHEET

SUPPLIERS OF PLANT AND MACHINERY

RAW MATERIAL SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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