Detailed Project Report on Paint and Primer

PAINT AND PRIMER

[EIRI/DFR/1017] (J.C:9656) 

INTRODUCTION

Priming paints are used for the first coat on previously unpainted surface to provide the foundation on which the durability of the finished painting largely depends; their composition is therefore of fundamental importance.

Wood Work:

The primer is required to be absorbed into the surface and to dry very hard without gloss the consistency is therefore rather thinner than that employed for subsequent coats. The medium is usually linseed oil thinned with sufficient volatile solvent to reduce the gloss and the solid constituent is normally a blend of white lead and red lead with a small portion of extender, the function of the red lead being to increase the hardness and impermeability of the film. For interior work, where the protective value is not of supreme importance, these lead pigments are not essential and are often replaced by mixture of other pigments.

Metal Work:

Protection from corrosion being the main consideration, it is essential that the pigments used should have corrosion inhibiting properties. Red lead is largely employed on this account, the proportion being upto 80% of the total solid constituent; the properties of zinc carbonate; zinc dust and "micaceous" iron oxide make them eminently suitable for this purpose.

New Cement & Plaster Surface:

The properties of the pigment are relatively unimportant in the case, but the medium has to be adjusted to resist saponification owing to the alkaline reaction of such surfaces. A specially designed medium is therefore used, such as a combination of tung oil with an unsaponifiable resin, the coumarone resins being often employed.

Paints are fluid finishing compositions containing colouring substances dispersed in a suitable medium (vehicle), such as drying oil, varnish or a water dispersion of glue or casein. When spread on the surface of a metal or other object as a thin film, the paint forms a solid, adhesive, protective or decorative coat. The drying mechanism varies according to the nature of the medium in which the pigment is suspended, if the medium is a drying oil or an oil-based varnish, drying is brought about by oxidation; in formulations based on resin solutions or water dispersion of proteins, drying takes place through the evaporation of solvent or water.

COST ESTIMATION

Plant Capacity   4 MT/Day

Land and Building (2000 sq.mt.)  Rs. 1.17 Cr.

Plant & Machinery Rs. 26.90 Lac        

W.C. for 1 Months  Rs. 55.23 Lac          

Total Capital Investment  Rs. 2.07 Cr.             

Rate of Return 59%  

Break Even Point  36%

CONTENTS

INTRODUCTION

B.I.S. SPECIFICATIONS

MARKET SURVEY

MANUFACTURER/SUPPLIERS OF ENAMEL PAINTS

MANUFACTURER/SUPPLIERS OF PRIMER

FORMULATIONS OF PAINT PRIMERS

FORMULATIONS OF ENAMEL PAINTS

WATER & OIL BASED DISTEMPER

MANUFACTURING PROCESS

FLOW DIAGRAM FOR MANUFACTURE OF OIL-BOUND DISTEMPER PAINTS

SUPPLIERS OF PLANT & MACHINERY

RAW MATERIAL SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)