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    Detailed Project Report on Steel Grating Manufacturing Plant

    Detailed Project Report on Steel Grating Manufacturing Plant
    Detailed Project Report on Steel Grating Manufacturing Plant
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      STEEL GRATING (GALVANISING ELECTRO FORGED STEEL GRATING)

      [EIRI/EDPR/1443] J.C. 225


      INTRODUCTION

      Steel Grating manufacturing plant comprises Gate Grill Railing fabrication etc,  Collapsible  gate is also very useful. Recently, this type of gate was very common in scene  but now a days is not very commonly used. Still this type of gate can be seen mainly as a main gate. Collapsible gate has an advantage that even a child can fold or unfold it while in case of a hand operated shutter. This is not possible. Secondly, as a collapsible gate is made of flat strips, when the gate is opened inside scenes are visible when gate is closed.

      A collapsible gate is very simple in construction. It consists of flat strips of mild steel of thickness 4 mm to 6 mm. These strips are riveted together crosswords. On the top and bottom with of the gate small wheels are fixed and iron is used on top and bottom as guides for these wheels. Four handles two inside and two outsides on each of the gate is welded so  as  to open and close the gate whenever desired.

      Grills/railing:-

      Grills and Railings are again very simple construction of mild steel strips, bent is different designs and welded together. The bending in different ways result in various  designs.  These grills are used in window and an chhajjas.

      The Grills and Railing are very easily made even at very small manufacturing unit. The bending of strips may be circular, semi-circular, egg shaped or any other shape. Bent and straight strips are welded together within a square or rectangular frame of M.S. strip.


      COST ESTIMATION

      Plant Capacity            40 MT/Day

      Land & Building (4000 sq.mt.)    Rs. 1.93 Cr

      Plant & Machinery                    Rs. 1.62 Cr

      Working Capital for 2 Months    Rs. 8.28 Cr

      Total Capital Investment          Rs. 12.52 Cr

      Rate of Return                          77%

      Break Even Point                      28%


      CONTENTS

      INTRODUCTION

      USES AND APPLICATIONS

      B.I.S. SPECIFICATIONS

      PROPERTIES

      WELDING OF STEEL

      DIFFERENT TYPES OF WELDINGS

      MARKET POTENTIAL & SCOPE

      ELECTROFORGED GRATINGS

      DETAILS OF STEEL GRATINGS

      RAW MATERIAL FEEDING LINE

      MANUFACTURING PROCESS OF STEEL GRATING

      (GATES, GRILLS & RAILINGS)

      EQUIPMENT ASSOCIATED WITH ELECTROFORGED WELDING SUITABLE FOR STEEL

      RAW METERIAL

      AUTOMATIC MULTIPLE PURPOSE IRON TWISTER

      PROCESS FLOW DIAGRAM FOR STEEL GRATING MANUFACTURING (FOR GATE, GRILLS, RAILING)

      PLANT LAYOUT

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      EXPLANATION OF TERMS USED IN THE PROJECT REPORT

      SUPPLIERS OF RAW MATERIALS

      SUPPLIERS OF PLANT AND EQUIPMENTS

      GALVANIZING PLANT


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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