Value Added Food Products from Jackfruit and Pineapple (Capacity: 1000 kg/day)

VALUE ADDED FOOD PRODUCTS FROM JACKFRUIT AND PINEAPPLE

[EIRI/EDPR/4732] J.C.: 2952XL

The jackfruit is native to parts of South and Southeast Asia and is believed to have originated in the rainforests of Western Ghats of India and is cultivated throughout the lowlands in South and Southeast Asia. Major jackfruit producing countries are Bangladesh, India, Myanmar, Nepal, Thailand, Vietnam, China, Philippines, Indonesia, Malaysia and Sri Lanka. Jackfruit is also found in East Africa as well as throughout Brazil and Caribbean nations such as Jamaica. Jackfruit is the national fruit of Bangladesh and is one of the three auspicious fruits of Tamil Nadu in India along with Mango and Banana.

The Jackfruit is a multi-purpose species providing food, timber, fuel, fodder, and medicinal and industrial products. The primary economic product of Jackfruit is the fruit which is used both when mature and unripe. Every part of the fruit and tree has health and economic value. Jackfruit seeds (nuts) can be roasted like chestnuts, or boiled. The fruit pulp is sweet and tasty and used as dessert or preserved in syrup. The fruits and seeds are also processed in a variety of ways for food and other products. Jackfruit value added products include chips, papads, pickles, ice-cream, jelly, sweets, beverages like squash, nectar, wine and preserved flakes etc. Additionally, Jackfruit leaves, bark, inflorescence, seeds and latex are used in traditional medicines. The wood of the tree is also used for various purposes. It is a nutritious fruit that is rich in carbohydrates, proteins, potassium, calcium, iron, and vitamin A, B, and C. Due to high levels of carbohydrates; jackfruit supplements other staple foods in times of scarcity in some regions. The flesh of the jackfruit is starchy and fibrous, and is a source of dietary fibre.

Despite the richness, massive market potential, and unlimited number of benefits that Jackfruit provides, it’s still an unorganized market, thus leaving many opportunities to foray & expand across India and worldwide with its untapped and innovative products that have a huge market scope and scalability.

COST ESTIMATION

Plant Capacity            1000 Kg/Day

Land & Building (4000 sq.mt.)    Rs. 1.96 Cr

Plant & Machinery                    Rs. 2.32 Cr

Working Capital for 2 Months    Rs. 81.74 Lac

Total Capital Investment          Rs. 5.39 Cr

Rate of Return                          36%

Break Even Point                      55%

CONTENTS

INTRODUCTION

USES OF JACKFRUIT

VALUE-ADDED PRODUCTS:

EXPORT MARKETS FOR VALUE-ADDED PRODUCTS:

LATEST TECHNOLOGICAL INNOVATIONS LEADING TO NEW PRODUCTS

POLICY INITIATIVE SUGGEST

NATIONAL INSTITUTE FOR JACKFRUIT DEVELOPMENT

PROCESS FLOW FOR SOME JACKFRUIT VALUE ADDED PRODUCTS

VERITIES OF JACKFRUIT IN INDIA AND THEIR CHARACTERISTICS

VALUE ADDED FOOD PRODUCTS FROM PINEAPPLE

INTRODUCTION

PROCESSED PINEAPPLE PRODUCTS:

BASIS OF OPERATATION

THE PINEAPPLE PROCESSING PROCESS

PINEAPPLE WINE MANUFACTURING

PROCESS FLOW SHEET OF PINEAPPLE WINE PRODUCTION

GENERAL PROCESS FLOW DIAGRAM OF WINE PRODUCTION FROM PINEAPPLE

PROCESS DESCRIPTIONS OF WINE PRODUCTION FROM PINEAPPLE FRUIT

P & I DIAGRAM FOR WINERY

WINE PACKAGING

EFFLUENT GENERATED AND TREATMENT PROPOSED

MASS AND ENERGY BALANCE

MARKET OVERVIEW

MAJOR PLAYERS

AVAILABILITY OF TECHNOLOGY/KNOW HOW

SPECIFICATION OF PACKAGING MATERIAL

AVAILITY OF FRESH FRUITS AND VEGETABLES CHART IN INDIA

FOREIGN EQUIPMENT MANUFACTURERS

POTENTIAL USERS OF INTERMEDIATE PRODUCT

OVERVIEW MARKET

PROCESSING

LIST OF MACHINERY & EQUIPMENTS

PLANT PROJECT LOCATION

DOCUMENTS REQUIRED FOR LICENSES

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PACKAGING TYPES

MANUFACTURES PROCESSING MACHINES

SOME OTHER INTERNATIONAL SUPPLIERS OF PLANT AND MACHINERY

EFFLUENT TREATMENT AND DISPOSAL

MANPOWER

UTILITIES

QUALITY CONTROL PROCEDURE/PARAMETERS

SWOL ANALYSIS

ADDRESSES OF RELEVANT GOVERNMENT OFFICES

ADDRESSES OF FINANCIAL INSTITUTIONS

CLEARANCE REQUIRED

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)