Aerosol Canning (Cap: 1,49,760 Nos/Day)

AEROSOL CANNING (CAP: 1,49,760 NOS/DAY)

[EIRI/EDPR/4488] J.C.: 2704INR, 2704US$

Humans are decisively influenced by their sense of taste and odour and human history is, therefore, closely tied to the development and usage of flavours. Whereas in rehistoric times, only herbs and spices could be employed for flavouring purposes, today a broad spectrum of flavourings is available, not only for use in the individual household, but especially for the production of food on an industrial scale. The application of all products from the flavour and fragrance industry is solely aimed at enhancing the human striving for increased pleasure and sensual enjoyment. Hedonistic aspects, therefore, form the basis of our industry.

The aerosol container is a sophisticated, high-technology package in which a product - household cleaners, disinfectant, deodorant, insect repellent, paint and hundreds of others - is dispensed under pressure to create a spray or foam. Aerosols are termed also pressurized package

Aerosol Product: A self-dispensing pressurized packaging form, consisting of a metal, glass or plastic container with a permanently attached continuous or metering valve, and designed to dispense products as sprays, streams, gels, foams, lotions or gases. Sizes range from about 0.1 fluid ounce (2.8 mL) to 33.8 fluid ounces (1 liter). (Note: The scientific term "aerosol" refers to small particles of a liquid or solid suspended in a gas.

Consumers decide which aerosol product to purchase depending upon its different features or attributes. The importance that consumers give to each attribute, however, differs from one consumer to another. The ability to identify the importance of different attributes of aerosols from the consumers’ perspective is essential for improving an existing brand or launching a completely new brand of aerosol.

COST ESTIMATION

Plant Capacity            1,49,760 Nos./Day  

Land & Building (2000 sq.mt.)    Rs. 2.85 Cr    

Plant & Machinery                    Rs. 2.20 Cr 

Working Capital for 1 Month    Rs. 26.58 Cr 

Total Capital Investment          Rs. 31.81 Cr 

Rate of Return                          65%

Break Even Point                      24%

CONTENTS

INTRODUCTION

DEODORANTS, PERFUME & BODY SPRAY

SHAVING CREAM

WHAT SHAVING CREAMS DO

HOW SHAVING CREAM WORKS

SHAVING CREAM INGREDIENTS

AEROSOL COMPONENTS & HOW AN AEROSOL WORKS

AEROSOL PRODUCT BENEFITS

SAFETY:

EFFICIENCY:

COST-EFFECTIVENESS:

CLEAN AND SANITARY USE:

SPECIAL PRODUCTS:

CONVENIENCE:

RAW MATERIALS

PERFUME & DEODRANT:

SHAVING CREAM/LOTION/FOAM

A STANDARD RECIPE CONTAINS APPROXIMATELY,

PERFUME CHARACTERISTICS

TABLE: THIS TABLE SHOWS THE SOLUBILITY AND THE PERCENT SOLUBILITY OF THE PERFUME SCENTS IN WATER

SOLUBILITY PARAMETERS AND CHEMICAL STRUCTURES

MARKET OVERVIEW OF AEROSOL

CURRENT MANUFACTURERS OF BODY SPRAY AND PERFUME

COMPONENTS OF AEROSOL

PROPELLANT:

TYPES OF PROPELLANTS:

LIQUEFIED PETROLEUM GAS:

FEATURES OF LPG:

COMPRESSED GAS PROPELLANT:

CARBON DIOXIDE:

NITROGEN:

NITROUS OXIDE:

AEROSOL CONTAINER:

TYPES OF CONTAINER:

TYPES OF CONTAINER BASED ON THE MATERIAL USED

AEROSOL ANTIPERSIPIRANT FORMULATION

ACTIVE INGREDIENTS

TABLE: ACTIVE INGREDIENTS FOR ANTIPERSPIRANT FORMULATIONS

SUSPENDING OILS

TABLE: COSMETIC OILS USED IN AEROSOL POWDER-IN-OIL ANTIPERSPIRANTS

SUSPENDING AGENTS

PROPELLANTS

POWDER-IN-OIL FORMULATIONS

TABLE: FORMULATION DIFFERENCES BETWEEN AEROSOL POWDER-IN-OIL, POWDER, AND HYBRID ANTIPERSPIRANTS

TABLE: FORMULATION DIFFERENCES IN ACTIVE INGREDIENTS AND SUSPENDING OILS OF THREE HYBRID ANTIPERSPIRANTS

FORMULATION OF DEODORANT SPRAY

TABLE-1

PROCEDURE

1. PRE-MIX: STEARALKONIUM HECTORITE GEL –

2. POWDER IN OIL SUSPENSION –

EXAMPLE 2

TABLE-2

PROCEDURE

1. PRE-MIX: STEARALKONIUM HECTORITE GEL -

2. POWDER IN OIL SUSPENSION –

3. AEROSOL FILLING –

FORMULATION OF DEODORANT AEROSOL SPRAY WITHOUT ANTIPERSPIRANT

FORMULATION OF ANTIPERSIPIRANT AEROSOL SPRAY WITH ANTIPERSIPIRANT SALT

SOME FORMULATION OF DIFFERENT PRODUCTS

THE FOLLOWING ARE TYPICAL DEODORANT FORMULAS:

FORMULA 1:

FORMULA 2:

FORMULA 3:

DEODORANT AEROSAL SPRAY (WITH ANTIPERSPIRANT SALT)

FORMULA 4:

FORMULA 5:

FORMULA 6:

TYPICAL PERFUME FORMULAS:

FORMULA 1:

FORMULA 2:

BODY SPRAY (GLAMOUR RED)

A TYPICAL SHAVING LOTION/CREAM FORMULAS:

FORMULA 1:

FORMULA 2:

A TYPICAL SHAVING FOAM FORMULA:

A TYPICAL HAIR SPRAY-AEROSOL FORMULA:

MANUFACTURING PROCESS

MANUFACTURING PROCESS OF PERFUMES:

MANUFACTURING PROCESS OF SHAVING CREAM/SHAVING LOTION

PROCESS FLOW DIAGRAM OF PERFUME/DEODORANT

ROCESS FLOW DIAGRAM OF SHAVING CREAM/SHAVING LOTION/SHAVING FOAM

SAFETY AND DISPOSAL

PHOTOGRAPHS

MACHINERY PHOTOGRAPHS

AEROSOL FILLING MACHINE 30 TUBES/MIN

JACKETED

KETTLES      DISTILLER TANK

RAW MATERIAL PHOTOGRAPHS

AEROSOL CANS

STEARIC-ACID

LINOLIN

SODIUM SILICATE

SODIUM LAURYL SULFATE

PRODUCT PHOTOGRAPHS

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

ADDRESSES OF MACHINERY SUPPLIERS [IMPORTED]

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF AEROSOL FILLING MACHINES

SUPPLIERS OF JACKETED KETTLE

SUPPLIERS OF BOTTLE FILLING, SEALING AND WASHING MACHINE

SUPPLIERS OF BOTTLE WASHING AND DRYING MACHINES

SUPPLIERS OF CAP SCREWING MACHINES

SUPPLIERS OF BOTTLE FILLING MACHINES

SUPPLIERS OF COLLAPSIBLE TUBE FILLING MACHINES

SUPPLIERS OF EMULSIFIERS AND STIRRERS

SUPPLIERS OF FILTER PRESSES

SUPPLIERS OF GLASS BOTTLES CONTAINERS

SUPPLIERS OF LABEL GUMMING AND APPLYING MACHINES

SUPPLIERS OF MARKING AND PRINTING MACHINES

SUPPLIERS OF MIXERS (PLANETARY MIXER) AND OTHER CHEMICAL MACHINERY

SUPPLIERS OF PASTE FILLING AND CRUMPING MACHINES

SUPPLIERS OF PULVERISING MACHINES

SUPPLIERS OF RIBBON BLENDERS

SUPPLIERS OF RAW MATERIAL

SUPPLIERS OF AEROSAL CANS

LIST OF RAW MATERIAL SUPPLIERS AND PRODUCTION OF COSMETIC PRODUCTS

SUPPLIERS OF STEARIC ACID

SUPPLIERS OF LANOLIN

SUPPLIERS OF POLYOXYETHYLENE SORBITAN MONOSTEARATE/ POLYOXYETHYLENE SORBITAN MANO LAURATE

SUPPLIERS OF GLYCERINE

SUPPLIERS OF SODIUM STEARATE/POTASSIUM STEARATE

SUPPLIERS OF SORBITOL

SUPPLIERS OF EMULSIFYING AGENT

SUPPLIERS OF COCONUT FATTY ACID

SUPPLIERS OF SODIUM SILICATE

PLANT LAYOUT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)