Aluminium Coil Coating for ACP and Roofing Industry (Production Cap: 20 MT/Day)

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Description
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ALUMINIUM COIL COATING FOR ACP AND ROOFING INDUSTRY (PRODUCTION CAP: 20 MT/DAY)

[EIRI/EDPR/4693] J.C.: 2910XL

Aluminum is a silvery white crystalline solid tensile strength (Annealed)-6800 psi, cold rolled 16000 psi and form Protective coating of aluminum oxide approximately 50 and strong thick Which make it highly resistance to ordinary corrosion.

The advantages of aluminum coil (coated) such as light weight strength corrosion resistance durability easy in fabrication attractive appearance and easy maintenance make it a popular material for use in modern building.

Aluminum required for use in building construction as coated is available from large scale manufacture such as hindalco, balco, nalco etc as extruded section such a coil and in various shape and size for specific use.

Coated aluminum coil have good appearance and finish and the maintenance expense are almost negligible.

COST ESTIMATION

Plant Capacity 20 MT/Day

Land & Building (8000 sq.mt.) Rs. 5.85 Cr

Plant & Machinery Rs. 12.50 Cr

Working Capital for 1 Month Rs. 24.24 Cr

Total Capital Investment Rs. 43.22 Cr

Rate of Return 46%

Break Even Point 38%

CONTENTS

INTRODUCTION

B.I.S SPECIFICATIONS

PROPERTIES

USES AND APPLICATION

MARKET POSITION

THE INDUSTRY AND THE COIL COATING MARKET IN INDIA

INDIAN SCENARIO

GALVANIZED SHEET

MARKET POTENTIALS FOR COLOUR-COATED SHEET

COLOUR-COATED SHEET

FORECAST FOR COLOUR COATED SHEET IN INDIA

CONCLUSION

STATE OF THE ART SCENE (INTERNATIONAL)

GLOBAL SCENARIO

SALIENT FEATURES OF CONTEMPORARY TECHNOLOGIES

LATEST TRENDS IN INTERNATIONAL LEVEL AND THEIR RELEVANCE TO LOCAL CONDITIONS

PRESENT TRENDS IN SELECTION OF MAIN TECHNOLOGICAL PROCESS & MAIN EQUIPMENTS IN VARIOUS SECTIONS OF THE COIL COATING LINE

(A) CLEANING SI PRE-TREATMENT SECTION

(B) COATING PROCESS

(D) CURING

(E) LAMINATING

(FL EMBOSSING

(G) VARIOUS TYPES OF PAINT COATING/LAMINATES

LATEST DEVELOPMENTS AT INTERNATIONAL LEVEL

STATUS OF THE INDIAN INDUSTRY

TECHNOLOGY ABSORPTION AND GAPS

TECHNOLOGY ABSORPTIONS AND INDIGENISATION

RAW MATERIALS

DEVELOPMENT & TECHNICAL SERVICES CENTRE

COMPARISON BETWEEN STUDIED UNITS

TECHNOLOGY GAPS

(A) PRODUCT GAPS

(B) PROCESS GAPS

COATING PROCESS

THRUST AREAS OF INDIGENOUS TECHNOLOGY, TARGETS, METHODOLOGY AND RESOURCES

(A) THRUST AREAS

(B) METHODOLOGY & RESOURCES

RAW MATERIALS

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS

TREATMENTS AND COATINGS

CLEANING AND ETCHING

PRETREATMENT

COATINGS

ANODIC FILMS

SPECIAL PROPERTIES

COIL COATING LINES

OPERATIONAL REQUIREMENTS

MECHANICAL FEATURES

UNCOILING AND STRIP JOINING

TENSION LEVELLING

ENTRY ACCUMULATOR

DEGREASING, RINSING, DRYING

PRETREATMENT

COATING

DRYING AND STOVING OVENS

A TYPICAL OVEN MAIN FEATURES ARE:

EXIT SECTION AND RE-COILING

PROCESS CONTROL

PLANT LAYOUT

SUPPLIERS OF PVDC

SUPPLIERS OF ALUMINIUM COATED COILS

SUPPLIERS OF ALUMINIUM COILS

SUPPLIERS OF ALUMINIUM COATING LINE

SUPPLIERS OF PICKLING CHEMICALS

SUPPLIERS OF SPRAY DRYERS

SUPPLIERS OF OVEN

SUPPLIER OF ETP PLANT

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF DG SETS

SUPPLIERS OF ELECTRICAL TRANSFORMERS

SUPPLIERS OF WEIGHING MACHINE

DIESEL GENERATOR

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF MACHINE SHOP TOOLS

SUPPLIERS OF JIGS AND FIXTURES

SUPPLIERS OF TESTING EQUIPMENT

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF DECOILERS

SUPPLIERS OF COOLING MACHINES

SUPPLIERS OF DEGREASING EQUIPMENT

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

We can prepare detailed project report on any industry as per your requirement.

We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.

Detailed Project Report (DPR) gives you access to decisive data such as:

Market growth drivers
Factors limiting market growth
Current market trends
Market structure
Key highlights

Overview of key market forces propelling and restraining market growth:

Up-to-date analyses of market trends and technological improvements
Pin-point analyses of market competition dynamics to offer you a competitive edge major competitors
An array of graphics, BEP analysis of major industry segments
Detailed analyses of industry trends
A well-defined technological growth with an impact-analysis
A clear understanding of the competitive landscape and key product segments

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Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.

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