Detailed Project Report on bagasse pulp manufacturing cap: 100 tons/day

BAGASSE PULP MANUFACTURING

CAP: 100 TONS/DAY

[CODE NO.4201] 

The sugarcane bagasse is the main residue product of the Indian agricultural industry. Sugarcane bagasse pulp is considered a fine raw material for manufacturing paper and sustainable tableware products. The bagasse is a fibrous waste left after the juice is squeezed out from the sugarcane by pressing it.

Generally, sugarcane bagasse is yellowish-gray to lemon-colored consisting of lignin and cellulose fibers. Sugarcane bagasse is a mixture of hard fibers and soft parenchyma i.e. bagasse pith. Bagasse is rich in cellulose content. The chemical composition of sugarcane bagasse is majorly 50% cellulose, about 25% hemicelluloses and about 25% lignin.

Bagasse is the by-product of the sugar industry and is also one kind of papermaking fiber material. As the foundation of paper and pulp industry, fiber materials include wood fiber and straw fiber. Except for the sugarcane bagasse, there are some other materials like wheat straw, reed, bamboo and kenaf etc. 

Among all kinds of fiber materials, bagasse is low-cost and inexhaustible to make paper pulp. The bleached bagasse pulp can be mixed to certain quantity of macro fiber and used to manufacture various high-grade cultural paper and living paper, such as body stock paper, copy paper, two-side offset paper, sanitary tissue, napkin and etc. With the proper manufacturing process, the bagasse pulp also can be applied to make coated art base paper or newspaper.

Sugarcane is annual rhizomatous plant; the average length of fiber is usually 1047-3.04 mm. After squeezing, the length of bagasse fiber is similar to the hardwood fiber is 1.0-2.34 mm. Bagasse pith is a parenchyma cell, it reduces the opacity and strength of paper and increase the chemicals consumption and difficulty of manufacture. So the depithing is important for bagasse pulping.

Sugarcane bagasse belongs to the straw fiber, is easy to cook or bleach and requires fewer chemicals consumption. Because silicon content of bagasse is lower than other straw fibers, which decide the bagasse pulp process or equipment is more mature and easy.

COST ESTIMATION

Plant Capacity                                    100 Ton/Day

Land & Building (25 Acres)          Rs. 10.07 Cr

Plant & Machinery                              Rs. 24.50 Cr

Working Capital for 2 Months    Rs. 13.18 Cr

Total Capital Investment                   Rs. 48.50 Cr

Rate of Return                                     34%

Break Even Point                                46%

• INTRODUCTION
  
• USES AND APPLICATIONS OF PULP
• SUGARCANE BAGASSE PULP ADVANTAGES
• SUGARCANE TO SUSTAINABLE TABLEWARE
• B.I.S. SPECIFICATION
• PROPERTIES AND COMPOSITION OF BAGASSE
• MARKET ANALYSIS, POTENTIAL & GROWTH GLOBAL BIODEGRADABLE FOOD PACKAGING MARKET
• BAGASSE PULP MANUFACTURING PROCESS
• PROCESSING DETAILS FOR BAGASSE PULP
• PROCESS FLOW DIAGRAM FOR BAGASSE PULP
• PLANT LOCATION FACTORS
• EXPLANATION OF TERMS USED
• IN THE PROJECT REPORT
• PROJECT IMPLEMENTATION SCHEDULES
• INDIAN SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF RAW MATERIALS
• UTILITIES
• EFFLUENT TREATMENT AND DISPOSAL
• WASTE TREATMENT
• DOCUMENTS REQUIRED FOR LICENSES
• MACHINERY PHOTOGRTAPH
• SWOL ANALYSIS
• ORGANIZATION CHART
• LIST OF TURNKEY CONSULTANT
• FLOW DIAGRAM OF MATERIAL BALANCE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)