Detailed Project Report on bamboo plywood manufacture

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Description
How to Start Business

BAMBOO PLYWOOD MANUFACTURE

[CODE NO.4238]

Bamboo flooring and bamboo board are the newest and most revolutionary products in woodworking industry. Bamboo sticks are made from the bamboo pole, and then hydraulically laminated under high heat and pressure; the resulting boards are then sanded, moulded and finished similar to wood flooring finished product is protected against fungus and insects.

Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.

Bamboo board has the additional advantage of being made from an abundant, renewable natural reserve bamboo. Unlike trees, which take decades to replace, bamboo groves fully rejuvenate within several years.

The specialized machinery used for making bamboo flooring, paneling and boards from the raw bamboo to the finished product, includes bamboo cutting, splitting, drying, sizing, gluing, pressing, planning moulding, sandingand UV curing.

Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.

COST ESTIMATION

Plant Capacity 15 Cubic Mtr/Day

Land & Building (3000 sq.mt.) Rs. 3.26 Cr

Plant & Machinery Rs. 2.16 Cr

Working Capital for 2 Months Rs. 3.50 Cr

Total Capital Investment Rs. 9.19 Cr

Rate of Return 21%

Break Even Point 59%

INTRODUCTION
USES AND APPLICATION
TECHNICAL CHARACTERISTICS
CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
SIZES OF BAMBOO FLOORING/BAMBOO PANELING
STYLES
FOR BAMBOO FLOORING/PANELING ETC
BAMBOO AND BAMBOO PLYWOOD
PROPERTIES AND CHARACTERISTICS
BAMBOO SPECIES OF MEGHALAYA
BAMBOO MAT BOARD AND TECHNOLOGIES OF BAMBOO BASED PANELS
B.I.S. SPECIFICATION
METHODS OF TESTS FOR ROUND BOMBOOS (AS PER IS: 6874 - 1973)
MOISTURE CONTENT AND SPECIFIC GRAVITY
APPARATUS
PROCEDURE
WHERE
SPECIFIC GRAVITY
WHERE
WHERE
SHRINKAGE
PROCEDURE
WHERE
STATIC BENDING TEST
PROCEDURE
MEASUREMENT OF LOAD AND DEFLECTION
RECORDING OF DATA AND COMPUTATIONS
WHERE
MARKET OVERVIEW OF FURNITURE IN INDIA
PLYWOOD INDUSTRY IN INDIA
1. CENTURY PLY BOARDS:
2. KITPLY INDUSTRIES:
3. GREENPLY INDUSTRIES:
4. NATIONAL PLYWOOD INDUSTRIES:
5. SARDA PLYWOOD INDUSTRIES LIMITED:
6. MAYUR PLYWOOD:
7. BANSAL SALES CORPORATION:
8. ASIAN PLYWOOD INDUSTRIES:
9. KRISHNA PLYWOOD:
10. EURO WOODS AND TIMBER:
GST REGIME BENEFITS
18% RATE
GLOBAL PRODUCTION OF BAMBOO
GLOBAL TRENDS THAT IMPACT THE NATURE OF DEMAND
INDIA’S BAMBOO PRODUCTION
BAMBOO IN MEGHALAYA
DISTRIBUTION PATTERN OF BAMBOO IN MEGHALAYA
DISTRIBUTION PATTERN
TABLE: DISTRIBUTION OF BAMBOO SPECIES IN SEVEN DISTRICTS OF MEGHALAYA
MANUFACTURING PROCESS OF BAMBOO PLYWOOD
PROCESS FLOW CHART
PROCESS IN DETAILS
CUTTING OF BAMBOO
REMOVAL OF OUTER
BAMBOO SPLITTING & SIZING
REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN
PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED
DRYER TREATMENT
STICK SIZING
BAMBOO STRIP GLUING
ADHESIVE PREPARATION
GLUE/ADHESIVE MIXING
SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS
PLANING OF BAMBOO FLOOR
DOUBLE END CUTTING AND SHAPING
SANDING
COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER
FEATURES OF ROLLER TYPE COATING MACHINE
UV CURING
PLANING OF BAMBOO SURFACE BY SANDER 2'
STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2'
COATING OF BAMBOO SURFACE WITH UV PRIMER
UV CURING & FINISHING
GRADING AND INSPECTION
GENERAL DETAIL OF MACHINERIES
BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
OUTSIDE BAMBOO KNOT REMOVING MACHINE
BAMBOO SPLITTING & SIZING MACHINE
BAMBOO STRIP 2-SIDES REMOVING MACHINE
4 - SIDES PLANING MACHINE
DRYER
4-SIDES PLANING & MOULDING MACHINE
STICK SIZING MACHINE 8'
GLUING MACHINE
BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
BAMBOO BOARD 2-SIDES PLANING MACHINE
2-SIDES GROOVING MACHINE
DOUBLE END CUTTING & SHAPING MACHINE
SANDER 2'
ROLLER TYPE COATING MACHINE 2'
UV CURING MACHINE
PROCESSING DETAILS OF BAMBOOS
BAMBOO CROSS-CUTTING MACHINE
BAMBOO SPLITTING MACHINE WITH KNIVES
BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
BAMBOO FOUR-SIDE PLANING MACHINE
BAMBOO ONE-SIDE PLANING MACHINE
BAMBOO SLAB MAKING MACHINE
BAMBOO TREATMENT
MANUFACTURING PROCESS OF BAMBOO MAT BOARD
PRODUCTION OF BAMBOO MATS
HARVESTING BAMBOO
SPLITTING BAMBOO
KNOT REMOVAL
SLIVER MAKING
DRYING AND WEAVING
STORAGE OF MATS
BOARD MANUFACTURING
RESIN APPLICATION
RESIN DILUTION WITH WATER FOR DIPPING
QUANTITY OF PF RESIN REQUIRED
STABILIZATION AND DRYING OF RESIN COATED MATS
ASSEMBLY
HOT PRESSING
TRIMMING AND CHECKING
TESTING
DETAILS OF RESIN MANUFACTURING
PHENOL:
FORMALDEHYDE:
SODIUM HYDROXIDE:
DRY-WET PROCESS TO MANUFACTURE SLICED BAMBOO VENEER
PRODUCING BAMBOO STRIP AND BOARD
PRODUCING LAMINATED BAMBOO LUMBER
SLICING AND EVALUATION
BAMBOO BOARD MOISTURE CONTENT
TABLE – PROCESS PARAMETERS OF BAMBOO BOARDS AND LUMBERPRODUCED IN DIFFERENT PROCESSES
TABLE – MOISTURE CONTENT (%) OF BAMBOO BOARDS FOR DIFFERENT CONDITIONING PRESSURES AND TIMES
QUALITY OF SLICED BAMBOO VENEER
A HORIZONTAL SLICER AND (BOTTOM) A HANG SLICER.
PRODUCTIVITY
CONCLUSIONS
SWOT ANALYSIS OF BAMBOO INDUSTRYIN INDIA
LICENSE REQUIRED FOR BAMBOO PLYWOOD
SUPPLIERS OF RAW MATERIALS
MELAMINE UREA FORMALDEHYDE RESIN
SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

How to Make Project Report?

Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.

Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.

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