Detailed Project Report on bamboo plywood manufacture

BAMBOO PLYWOOD MANUFACTURE

[CODE NO.4238]  

Bamboo flooring and bamboo board are the newest and most revolutionary products in woodworking industry. Bamboo sticks are made from the bamboo pole, and then hydraulically laminated under high heat and pressure; the resulting boards are then sanded, moulded and finished similar to wood flooring finished product is protected against fungus and insects.

Bamboo flooring and bamboo board is found to be superior to most hardwoods in terms of hardness, stability and fire resistance.

 Bamboo board has the additional advantage of being made from an abundant, renewable natural reserve bamboo. Unlike trees, which take decades to replace, bamboo groves fully rejuvenate within several years.

The specialized machinery used for making bamboo flooring, paneling and boards from the raw bamboo to the finished product, includes bamboo cutting, splitting, drying, sizing, gluing, pressing, planning moulding, sandingand UV curing.

Bamboo flooring is used for living rooms, bedrooms, dining rooms, offices, restaurants, hotels, apartments etc.

COST ESTIMATION

Plant Capacity                                    15 Cubic Mtr/Day

Land & Building (3000 sq.mt.)  Rs. 3.26 Cr

Plant & Machinery                             Rs. 2.16 Cr

Working Capital for 2 Months    Rs. 3.50 Cr

Total Capital Investment                  Rs. 9.19 Cr

Rate of Return                                   21%

Break Even Point                               59%

• INTRODUCTION
• USES AND APPLICATION
• TECHNICAL CHARACTERISTICS
• CHARACTERISTICS & PROPERTIES OF BAMBOO FLOORING/PANELLING
• SIZES OF BAMBOO FLOORING/BAMBOO PANELING
• STYLES
• FOR BAMBOO FLOORING/PANELING ETC
• BAMBOO AND BAMBOO PLYWOOD
• PROPERTIES AND CHARACTERISTICS
• BAMBOO SPECIES OF MEGHALAYA
• BAMBOO MAT BOARD AND TECHNOLOGIES OF BAMBOO BASED PANELS
• B.I.S. SPECIFICATION
• METHODS OF TESTS FOR ROUND BOMBOOS (AS PER IS: 6874 - 1973)
• MOISTURE CONTENT AND SPECIFIC GRAVITY
• APPARATUS
• PROCEDURE
• WHERE
• SPECIFIC GRAVITY
• WHERE
• WHERE
• SHRINKAGE
• PROCEDURE
• WHERE
• STATIC BENDING TEST
• PROCEDURE
• MEASUREMENT OF LOAD AND DEFLECTION
• RECORDING OF DATA AND COMPUTATIONS
• WHERE
• MARKET OVERVIEW OF FURNITURE IN INDIA
• PLYWOOD INDUSTRY IN INDIA
• 1. CENTURY PLY BOARDS:
• 2. KITPLY INDUSTRIES:
• 3. GREENPLY INDUSTRIES:
• 4. NATIONAL PLYWOOD INDUSTRIES:
• 5. SARDA PLYWOOD INDUSTRIES LIMITED:
• 6. MAYUR PLYWOOD:
• 7. BANSAL SALES CORPORATION:
• 8. ASIAN PLYWOOD INDUSTRIES:
• 9. KRISHNA PLYWOOD:
• 10. EURO WOODS AND TIMBER:
• GST REGIME BENEFITS
• 18% RATE
• GLOBAL PRODUCTION OF BAMBOO
• GLOBAL TRENDS THAT IMPACT THE NATURE OF DEMAND
• INDIA’S BAMBOO PRODUCTION
• BAMBOO IN MEGHALAYA
• DISTRIBUTION PATTERN OF BAMBOO IN MEGHALAYA
• DISTRIBUTION PATTERN
• TABLE: DISTRIBUTION OF BAMBOO SPECIES IN SEVEN DISTRICTS OF MEGHALAYA
• MANUFACTURING PROCESS OF BAMBOO PLYWOOD
• PROCESS FLOW CHART
• PROCESS IN DETAILS
• CUTTING OF BAMBOO
• REMOVAL OF OUTER
• BAMBOO SPLITTING & SIZING
• REMOVAL OF INSIDE BAMBOO KNOTS OF OUTSIDE BAMBOO SKIN
• PROCESSING OF FOUR SIDES OF BAMBOO STRIP TO SIZE REQUIRED
• DRYER TREATMENT
• STICK SIZING
• BAMBOO STRIP GLUING
• ADHESIVE PREPARATION
• GLUE/ADHESIVE MIXING
• SHAPING THE BAMBOO FLOOR BY HYDRAULIC PRESS
• PLANING OF BAMBOO FLOOR
• DOUBLE END CUTTING AND SHAPING
• SANDING
• COATING OF BAMBOO FLOOR SURFACE WITH UV PRIMER
• FEATURES OF ROLLER TYPE COATING MACHINE
• UV CURING
• PLANING OF BAMBOO SURFACE BY SANDER 2'
• STANDARD ACCESSORIES AND FUNCTIONS OF SANDER 2'
• COATING OF BAMBOO SURFACE WITH UV PRIMER
• UV CURING & FINISHING
• GRADING AND INSPECTION
• GENERAL DETAIL OF MACHINERIES
• BIG TYPE ROUND BAMBOO CROSS CUTTING MACHINE
• OUTSIDE BAMBOO KNOT REMOVING MACHINE
• BAMBOO SPLITTING & SIZING MACHINE
• BAMBOO STRIP 2-SIDES REMOVING MACHINE
• 4 - SIDES PLANING MACHINE
• DRYER
• 4-SIDES PLANING & MOULDING MACHINE
• STICK SIZING MACHINE 8'
• GLUING MACHINE
• BAMBOO FLOORING/BAMBOO BOARD JOINING MACHINE
• BAMBOO BOARD 2-SIDES PLANING MACHINE
• 2-SIDES GROOVING MACHINE
• DOUBLE END CUTTING & SHAPING MACHINE
• SANDER 2'
• ROLLER TYPE COATING MACHINE 2'
• UV CURING MACHINE
• PROCESSING DETAILS OF BAMBOOS
• BAMBOO CROSS-CUTTING MACHINE
• BAMBOO SPLITTING MACHINE WITH KNIVES
• BAMBOO SPLITTING MACHINE WITH CIRCULAR SAWS
• BAMBOO WIDTH SIZING, KNOT REMOVING AND PLANING MACHINE
• BAMBOO FOUR-SIDE PLANING MACHINE
• BAMBOO ONE-SIDE PLANING MACHINE
• BAMBOO SLAB MAKING MACHINE
• BAMBOO TREATMENT
• MANUFACTURING PROCESS OF BAMBOO MAT BOARD
• PRODUCTION OF BAMBOO MATS
• HARVESTING BAMBOO
• SPLITTING BAMBOO
• KNOT REMOVAL
• SLIVER MAKING
• DRYING AND WEAVING
• STORAGE OF MATS
• BOARD MANUFACTURING
• RESIN APPLICATION
• RESIN DILUTION WITH WATER FOR DIPPING
• QUANTITY OF PF RESIN REQUIRED
• STABILIZATION AND DRYING OF RESIN COATED MATS
• ASSEMBLY
• HOT PRESSING
• TRIMMING AND CHECKING
• TESTING
• DETAILS OF RESIN MANUFACTURING
• PHENOL:
• FORMALDEHYDE:
• SODIUM HYDROXIDE:
• DRY-WET PROCESS TO MANUFACTURE SLICED BAMBOO VENEER
• PRODUCING BAMBOO STRIP AND BOARD
• PRODUCING LAMINATED BAMBOO LUMBER
• SLICING AND EVALUATION
• BAMBOO BOARD MOISTURE CONTENT
• TABLE – PROCESS PARAMETERS OF BAMBOO BOARDS AND LUMBERPRODUCED IN DIFFERENT PROCESSES
• TABLE – MOISTURE CONTENT (%) OF BAMBOO BOARDS FOR DIFFERENT CONDITIONING PRESSURES AND TIMES
• QUALITY OF SLICED BAMBOO VENEER
• A HORIZONTAL SLICER AND (BOTTOM) A HANG SLICER.
• PRODUCTIVITY
• CONCLUSIONS
• SWOT ANALYSIS OF BAMBOO INDUSTRYIN INDIA
• LICENSE REQUIRED FOR BAMBOO PLYWOOD
• SUPPLIERS OF RAW MATERIALS
• MELAMINE UREA FORMALDEHYDE RESIN
• SUPPLIERS OF PLANT AND MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)