Barley Malt (Production Capacity – 100 TPD)

BARLEY MALT (PRODUCTION CAPACITY – 100 TPD)

[EIRI/EDPR/4639] J.C.: 2856XL

Malt is germinated cereal grains that have been dried in a process known as "malting". The grains are made to germinate by soaking in water, and are then halted from germinating further by drying with hot air. Malting grains develops the enzymes required to modify the grain's starches into sugars, including the monosaccharide glucose, the disaccharide maltose, the trisaccharide maltotriose, and higher sugars called maltodextrines. It also develops other enzymes, such as proteases, which break down the proteins in the grain into forms that can be used by yeast. Malt also contains small amounts of other sugars, such as sucrose and fructose, which are not products of starch modification but were already in the grain.

Malted grain is used to make beer, whisky, malted shakes, malt vinegar, confections such as Maltesers and Whoppers, flavored drinks such as Horlicks, Ovaltine and Milo, and some baked goods, such as malt loaf, bagels and rich tea biscuits. Malted grain that has been ground into a coarse meal is known as "sweet meal".[5][6] Various cereals are malted, though barley is the most common. A high-protein form of malted barley is often a label-listed ingredient in blended flours typically used in the manufacture of yeast breads and other baked goods. 

COST ESTIMATION

Plant Capacity            100 MT/Day  

Land & Building (8335 sq.mt.)    Rs. 10.21 Cr    

Plant & Machinery                    Rs. 24.92 Cr 

Working Capital for 0.5 Month    Rs. 3.56 Cr 

Total Capital Investment          Rs. 40.20 Cr 

Rate of Return                          24%

Break Even Point                      60%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

USES OF MALT AND MALT PRODUCTS (IN ORDER OF USE)

PROPERTIES OF MALT AND PROCESS CONTROL

MALT AND MALT EXTRACT

MALTS

MALT EXTRACT

B.I.S. SPECIFICATIONS

SPECIFICATIONS FOR MALT

SPECIFICATION FOR BARLEY MALT

DETERMINATION OF YIELD

MARKET POSITION

MALT INDUSTRY SLOWS DOWN BARLEY PROCUREMENT

MALT FROM BARLEY AND OTHER CEREALS

MANUFACTURERS/SUPPLIERS

MANUFACTURING PROCESS

DEMAND FOR MALT IN COUNTRY

MARKET SCENARIO OF BARLEY IN INDIA

SUITABILITY OF BARLEY FOR BREWING

COMPLETE SUPPLIER OF PLANT AND MACHINERIES

SOURCES OF TECHNOLOGY

PROCESS OF MANUFACTURE

STORAGE, BLENDING AND SHIPPING

HANDLING OF FINISHED MALT

DETAILS OF MALTING PROCESS FROM BARLEY

PROCESS DIAGRAM FOR MALT FROM BARLEY

DETAILED PROCESS FLOW DIAGRAM FOR MANUFACTURING OF MALT FROM BARLEY

PROCESS IN DETAILS OF MALT AND MALT EXTRACT

PROCESS OF PRODUCTION OF MALT

DETAILS OF LAB EQUIPMENTS AND EVAPORATOR

PLANT LAYOUT

COMPLETE PLANT SUPPLIERS

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)