Beer Manufacturing Plant (Cap: 320000 Cans/Day)

BEER MANUFACTURING PLANT Cap: 320000 Cans/Day

[CODE NO.4548] 

The world of today is changing fast. India is no exception. Especially after the opening up of the economy, the pace of change that India and its people are experiencing in their socio-cultural milieu is mind-boggling. India, with its wide diversity, offers a fascinating scope to study the host of changes which developmental activities have brought about in its social and economic fabric. While it is possible 

to get any accurate measure of the subjective experiences that precede, accompany or follow such changes. However, the fact remains that the profile of the Indian market is vastly different from what it was five years ago. Although these changes are difficult to measure at the micro level, nevertheless, they have been of great significance to markets. Any market is keen to closely monitor the changes in terms of numbers and specially to keep regular track of the changing pattern of consumer’s aspirations and competitive actions.

Beer is an alcoholic beverage with low alcoholic content (2 to 7 % by volume) produced by the saccharification of starch and fermentation of the resulting sugar. Starch and enzymes used for saccharification are derived from cereal grains most commonly barley, 

COST ESTIMATION

Plant Capacity                           320000 Cans/Day  

Land & Building (10000sq.mt.)   Rs. 6.51 Cr    

Plant & Machinery                       Rs. 20.15 Cr 

Working Capital for 2 Months    Rs. 46.11 Cr 

Total Capital Investment              Rs. 73.40 Cr 

Break Even Point                          13%

• INTRODUCTION

• TRANSPORT

• RAILWAY

• ROAD

• NATIONAL HIGHWAY 48 NEAR THE CITY

• AIRPORT

• CLASSIFICATION OF BEER

• ALES

• LAGERS

• EXAMPLES OF ALES:

• EXAMPLES OF LAGERS:

• BEER STRENGTH

• BREWING-RAW MATERIALS

• BREWING - THE RAW MATERIALS

• MALT

• GRAIN

• BARLEY (OWN FIELDS)

• MALT:

• HOPS

• HOPES IN THE FORM OF FLAKES

• YEAST

• YEAST UNDER A MICROSCOPE.

• WILD YEAST

• ALE YEAST

• LARGER YEAST

• WATER

• ADDITIVES & PROCESSING AIDS

• ADDITIVES

• ASCORBIC ACID (VITAMIN C)

• SULPHUR DIOXIDE

• CARAMEL

• PROPYLENE GLYCOL ALGINATE

• PROCESSING AIDS

• LIST OF MACHINERY

• MACHINERY TECHNICAL DETAILS

• MILL SYSTEM

• MASH TUN & LAUTER TANK

• BREW KETTLE & WHIRLPOOL

• HOT WATER TANK

• REFRIGERATING SYSTEM - GLYCOL WATER TANK

• BEER MANUFACTURE PROCESS

• PROCESS OF BEER MANUFACTURING

• MALT MILL

• MASH KETTLE

• LAUTER TUN

• WHIRLPOOL

• FERMENTATION

• LAGGERING

• PACKAGING

• THERE ARE 3 TYPES OF PACKING MEDIA

• CAN OF BEER OF 330 ML.

• BOTTLE OF BEER 650 ML.

• PROCESS FLOW DIAGRAM

• LICENSES REQUIRED

• EXCISE, LICENSE, TAX, DUTY & OTHER LEGAL REQUIREMENTS:

• OTHER LICENSES REQUIRED FOR THE SETUP:

• MAHARASHTRA

• PERMISSION TO USE OF SPIRIT UNDER MAHARASHTRA STATE 

• EXCISE DEPARTMENT

• ANNEXURES:

• HOW TO STORE BEER

• SOME TIPS TO STORE BEER ARE:

• TOP INTERNATIONAL BRANDS LIST

• SOME INDIAN BRANDS ARE: -

• MARKET POSITION

• MARKET SEGMENTATION

• COMPETITIVE LANDSCAPE IN INDIA BEER MARKET

• BEER MEASURES

• SERVICE OF BEER

• FAULTS IN BEER

• BOTTLED/CANNED BEER STORAGE

• GLOSSARY OF TERMS

• PRINCIPLES OF PLANT LAYOUT

• SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE:

• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 

• SERVICE ARE:

• PLANT LOCATION FACTORS

• RAW MATERIAL SUPPLIERS

• MALTS

• HOPS

• YEAST

• MACHINERY SUPPLIERS

• COMPLETE MACHINERY

• DESTONER

• MALT MILL

• BEER FILTER

• FERMENTER

• PASTEURIZER

• FILLED BOTTLE INSPECTOR

• PRODUCT PHOTOGRAPHS

• MACHINERY PHOTOGRTAPHS

• MILL SYSTEM

• MASH SYSTEM (MASH TUN&LAUTER TANK)

• HOT WATER TANK

• MASH PUMP

• PLATE HEAT EXCHANGER

• HOPS FILTER

• WORKING PLATFORM

• WORT INSPECTION PLATFORM

• WORT BALANCE TANK

• COMBINATION OF MASH PIPELINE

• VENTURIFOUR-WAY（THERMOMETRIC

• OXYGENATION COMBINATION）

• MEASURING TUBE

• BRIX MEASURING UNIT

• SPENT GRAINS DISCHARGE RAKE

• ELECTRIC STEAM HEATER

• FERMENTATION TANK

• REFRIGERATING SYSTEM - GLYCOL WATER TANK

• STERILIZATION TANK

• CONTROL CABINET

• RAW MATERIAL PHOTOGRAPHS

• MALTS

• HOPS

• YEAST

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSETS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)