Black Soldier Fly Larvae (Protein Sources) Production Rate – 9500 Kg/Year (Yield for Five (5) Larval Cycles per Year)

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BLACK SOLDIER FLY LARVAE (PROTEIN SOURCES) PRODUCTION RATE – 9500 KG/YEAR (YIELD FOR FIVE (5) LARVAL CYCLES PER YEAR)

[EIRI/EDPR/4753] J.C.: 2973US$, 2973INR

INTRODUCTION

With the increasing global population, the shortage of protein feed resources is becoming more and more serious, and human beings urgently need to find new protein sources to replace traditional soybean meal and fish meal. Black soldier fly larvae are rich in fatty acids, proteins and minerals. Numerous studies have shown that adding black soldier fly larvae powder to monogastric animals has no negative effects on animal growth performance, meat quality and immunity.

The rapidly growing population has increased demand for protein quantities and, following a shortage of plant-based feed protein sources and the prohibition of animal-based feed protein, has forced the search for new sources of protein. Therefore, humans have turned their attention to edible insects. Black Soldier Fly Larvae (BSFL) are rich in nutrients such as fat, protein and high-quality amino acids and minerals, making them a good source of protein.

Furthermore, BSFL are easily reared and propagated on any nutrient substrate such as plant residues, animal manure and waste, food scraps, agricultural byproducts, or straw. Although BSFL cannot completely replace soybean meal in poultry diets, supplementation of less than 20% has no negative impact on chicken growth performance, biochemical indicators and meat quality.

As protein raw materials, insects such as BSFL is the focus of emerging research fronts and are already used as alternative nutrient sources for poultry and swine feed because they contain nearly 100 percent of the edible portion of protein. The feed conversion rate of BSFL is better than that of mealworms and crickets, and its survival rate and nitrogen and phosphorus composition do not change greatly with a change in diet.

BSFL are characterized by a high food conversion rate, short reproductive cycle, and high content of fat, protein, minerals, and vitamins. They are also highly sustainable as they can be raised on a large scale in organic streams, and at a much lower environmental cost than traditional protein sources. Multiple studies have shown that BSFL can be used as a food or feed source, ultimately helping to solve the global food problem. BSFL can also reduce the quality and nutrient content of pig manure with an efficiency similar to that of poultry manure, which is beneficial for improving farm hygiene, reducing pest numbers, and reducing nutrient pollution in runoff. Therefore, BSFL can replace traditional protein feed ingredients such as soybean meal and fish meal. This study reviews the nutritional value of BSFL, their effects on animal performance, digestion, and immunity, and the challenges they may face when fed to animals.

COST ESTIMATION

Plant Capacity 31.81 Kg./Day

Land & Building (659 sq.mt.) Rs. 49.38 Lac

Plant & Machinery Rs. 32.83 Lac

Working Capital for 0.25 Month Rs. 93.88 Th.

Total Capital Investment Rs. 93.39 Lac

Rate of Return 45%

Break Even Point 50%

CONTENTS

INTRODUCTION

BSF PRODUCTION SYSTEMS

LIFE CYCLE OF THE BSF

OPTIMAL ENVIRONMENTAL CONDITIONS AND FOOD SOURCES FOR THE LARVAE CAN BE SUMMARIZED AS:

SEVERAL KEY ATTRIBUTES MAKE BSF TECHNOLOGY AN ATTRACTIVE TREATMENT OPTION FOR BIOWASTE FROM THE PERSPECTIVE OF WASTE MANAGERS AND BUSINESSES:

NUTRITIONAL VALUE OF BSFL

REGULAR NUTRITION FACTS

AMINO ACID PROFILE

FATTY ACID PROFILE

MINERALS COMPOSITION

DIFFERENT FACTORS OF NUTRITIONAL VALUE OF BSFL

CHALLENGES OF USING BSFL

SECURITY AND LEGAL ISSUES

CONSUMER ACCEPTANCE

PRODUCTION AND PRICE

ADVANTAGES

BENEFITS

ECO-FRIENDLY PROTEIN SOURCE

OTHER BENEFITS

SPECIFIC BENEFITS FOR DIFFERENT ANIMALS

PETS

WILD BIRDS

WILDLIFE

ECONOMIC AND SOCIAL BENEFITS

MARKET OVERVIEW

KEY PRODUCTION REGIONS

PRODUCTION METHODS

ANIMAL FEED INDUSTRY

PET FOOD INDUSTRY

ORGANIC FERTILIZER

WASTE MANAGEMENT

BIOFUEL PRODUCTION

MARKET DRIVERS

CHALLENGES

FUTURE OUTLOOK

RAW MATERIAL

RAW MATERIAL SUPPLIERS

BASIS – TECHNICAL

PROCESSING FACILITIES

THE PROCESSING FACILITIES ARE

ENGINEERING THE BSF LIFE CYCLE

BSF REARING UNIT

WASTE RECEIVING AND PRE-PROCESSING UNIT

BSF WASTE TREATMENT UNIT

PRODUCT HARVESTING UNIT

POST-TREATMENT UNIT

BSF REARING UNIT

EGG HATCHING AND LARVAE FEEDING

PUPATION

MATING

WASTE RECEIVING AND PRE-PROCESSING UNIT

BSF TREATMENT UNIT

PRODUCT HARVESTING

POST-TREATMENT OF THE LARVAE AND RESIDUE

EQUIPMENTS

LOVE CAGE

MOBILE FRAME

LOVE CAGE TABLE

DARK CAGE

DARK CAGE TABLE

HATCHLING SHOWER RACK

NURSERY CONTAINER RACK

MANUFACTURING PROCESS STEPS

OPERATIONAL UNITS OF A BLACK SOLDIER FLY LARVAE (BSFL) & WASTE PROCESSING

THE BSFL PROCESS HAS SEVERAL CHARACTERISTIC STEPS, WHICH ARE DESCRIBED IN DETAIL AND ARE SHOWN IN FOLLOWING PROCESS FLOW:

BLACK SOLDIER FLY LARVAE PROCESS OVERVIEW

SEWAGE AND WASTE WATER EFFLUENT

ENVIRONMENTAL ASPECTS AND POLLUTION CONTROL

NO HAZARDOUS EFFLUENTS ARE GENERATED FROM A BIO FERTILIZER UNIT

OVERALL SITING CONSIDERATION FOR A BSF PROCESSING FACILITY

PRELIMINARY LAYOUT

ECONOMIC VIABILITY

THE ECONOMIC VIABILITY OF A BSF PROCESSING FACILITY WILL DEPEND ON A RANGE OF LOCAL CONDITIONS:

SUPPLIERS OF PLANT AND MACHINERY

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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