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    Black Soldier Fly Larvae (Protein Sources) Production Rate – 9500 Kg/Year (Yield for Five (5) Larval Cycles per Year)

    Black Soldier Fly Larvae (Protein Sources) Production Rate – 9500 Kg/Year (Yield for Five (5) Larval Cycles per Year)
    Black Soldier Fly Larvae (Protein Sources) Production Rate – 9500 Kg/Year (Yield for Five (5) Larval Cycles per Year)
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      BLACK SOLDIER FLY LARVAE (PROTEIN SOURCES) PRODUCTION RATE – 9500 KG/YEAR (YIELD FOR FIVE (5) LARVAL CYCLES PER YEAR)
      [EIRI/EDPR/4753] J.C.: 2973US$, 2973INR

      INTRODUCTION

      With the increasing global population, the shortage of protein feed resources is becoming more and more serious, and human beings urgently need to find new protein sources to replace traditional soybean meal and fish meal. Black soldier fly larvae are rich in fatty acids, proteins and minerals. Numerous studies have shown that adding black soldier fly larvae powder to monogastric animals has no negative effects on animal growth performance, meat quality and immunity.

      The rapidly growing population has increased demand for protein quantities and, following a shortage of plant-based feed protein sources and the prohibition of animal-based feed protein, has forced the search for new sources of protein. Therefore, humans have turned their attention to edible insects. Black Soldier Fly Larvae (BSFL) are rich in nutrients such as fat, protein and high-quality amino acids and minerals, making them a good source of protein. 

      Furthermore, BSFL are easily reared and propagated on any nutrient substrate such as plant residues, animal manure and waste, food scraps, agricultural byproducts, or straw. Although BSFL cannot completely replace soybean meal in poultry diets, supplementation of less than 20% has no negative impact on chicken growth performance, biochemical indicators and meat quality. 

      As protein raw materials, insects such as BSFL is the focus of emerging research fronts and are already used as alternative nutrient sources for poultry and swine feed because they contain nearly 100 percent of the edible portion of protein. The feed conversion rate of BSFL is better than that of mealworms and crickets, and its survival rate and nitrogen and phosphorus composition do not change greatly with a change in diet. 

      BSFL are characterized by a high food conversion rate, short reproductive cycle, and high content of fat, protein, minerals, and vitamins. They are also highly sustainable as they can be raised on a large scale in organic streams, and at a much lower environmental cost than traditional protein sources. Multiple studies have shown that BSFL can be used as a food or feed source, ultimately helping to solve the global food problem. BSFL can also reduce the quality and nutrient content of pig manure with an efficiency similar to that of poultry manure, which is beneficial for improving farm hygiene, reducing pest numbers, and reducing nutrient pollution in runoff. Therefore, BSFL can replace traditional protein feed ingredients such as soybean meal and fish meal. This study reviews the nutritional value of BSFL, their effects on animal performance, digestion, and immunity, and the challenges they may face when fed to animals.


      COST ESTIMATION

      Plant Capacity            31.81 Kg./Day
      Land & Building (659 sq.mt.)    Rs. 49.38 Lac
      Plant & Machinery                    Rs. 32.83 Lac
      Working Capital for 0.25 Month    Rs. 93.88 Th.
      Total Capital Investment          Rs. 93.39 Lac
      Rate of Return                          45%
      Break Even Point                      50%

      CONTENTS

      INTRODUCTION
      BSF PRODUCTION SYSTEMS
      LIFE CYCLE OF THE BSF
      OPTIMAL ENVIRONMENTAL CONDITIONS AND FOOD SOURCES FOR THE LARVAE CAN BE SUMMARIZED AS:
      SEVERAL KEY ATTRIBUTES MAKE BSF TECHNOLOGY AN ATTRACTIVE TREATMENT OPTION FOR BIOWASTE FROM THE PERSPECTIVE OF WASTE MANAGERS AND BUSINESSES:
      NUTRITIONAL VALUE OF BSFL
      REGULAR NUTRITION FACTS
      AMINO ACID PROFILE
      FATTY ACID PROFILE
      MINERALS COMPOSITION
      DIFFERENT FACTORS OF NUTRITIONAL VALUE OF BSFL 
      CHALLENGES OF USING BSFL 
      SECURITY AND LEGAL ISSUES
      CONSUMER ACCEPTANCE
      PRODUCTION AND PRICE
      ADVANTAGES 
      BENEFITS
      ECO-FRIENDLY PROTEIN SOURCE
      OTHER BENEFITS
      SPECIFIC BENEFITS FOR DIFFERENT ANIMALS
      PETS
      WILD BIRDS
      WILDLIFE
      ECONOMIC AND SOCIAL BENEFITS 
      MARKET OVERVIEW
      KEY PRODUCTION REGIONS
      PRODUCTION METHODS
      ANIMAL FEED INDUSTRY
      PET FOOD INDUSTRY
      ORGANIC FERTILIZER
      WASTE MANAGEMENT
      BIOFUEL PRODUCTION
      MARKET DRIVERS
      CHALLENGES
      FUTURE OUTLOOK
      RAW MATERIAL
      RAW MATERIAL SUPPLIERS
      BASIS – TECHNICAL
      PROCESSING FACILITIES
      THE PROCESSING FACILITIES ARE 
      ENGINEERING THE BSF LIFE CYCLE
      BSF REARING UNIT
      WASTE RECEIVING AND PRE-PROCESSING UNIT
      BSF WASTE TREATMENT UNIT
      PRODUCT HARVESTING UNIT
      POST-TREATMENT UNIT
      BSF REARING UNIT
      EGG HATCHING AND LARVAE FEEDING
      PUPATION
      MATING
      WASTE RECEIVING AND PRE-PROCESSING UNIT
      BSF TREATMENT UNIT
      PRODUCT HARVESTING
      POST-TREATMENT OF THE LARVAE AND RESIDUE
      EQUIPMENTS
      LOVE CAGE
      MOBILE FRAME
      LOVE CAGE TABLE
      DARK CAGE
      DARK CAGE TABLE
      HATCHLING SHOWER RACK
      NURSERY CONTAINER RACK
      MANUFACTURING PROCESS STEPS
      OPERATIONAL UNITS OF A BLACK SOLDIER FLY LARVAE (BSFL) & WASTE PROCESSING 
      THE BSFL PROCESS HAS SEVERAL CHARACTERISTIC STEPS, WHICH ARE DESCRIBED IN DETAIL AND ARE SHOWN IN FOLLOWING PROCESS FLOW:
      BLACK SOLDIER FLY LARVAE PROCESS OVERVIEW
      SEWAGE AND WASTE WATER EFFLUENT 
      ENVIRONMENTAL ASPECTS AND POLLUTION CONTROL
      NO HAZARDOUS EFFLUENTS ARE GENERATED FROM A BIO FERTILIZER UNIT
      OVERALL SITING CONSIDERATION FOR A BSF PROCESSING FACILITY
      PRELIMINARY LAYOUT
      ECONOMIC VIABILITY
      THE ECONOMIC VIABILITY OF A BSF PROCESSING FACILITY WILL DEPEND ON A RANGE OF LOCAL CONDITIONS:
      SUPPLIERS OF PLANT AND MACHINERY
      PROPOSED IMPLEMENTATION SCHEDULE
      PROJECT FINANCIALS
      BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
      CONCLUSIONS

      APPENDIX – A:
      01. PLANT ECONOMICS
      02. LAND & BUILDING
      03. PLANT AND MACHINERY
      04. OTHER FIXED ASSESTS
      05. FIXED CAPITAL
      06. RAW MATERIAL
      07. SALARY AND WAGES
      08. UTILITIES AND OVERHEADS
      09. TOTAL WORKING CAPITAL
      10. TOTAL CAPITAL INVESTMENT
      11. COST OF PRODUCTION
      12. TURN OVER/ANNUM
      13. BREAK EVEN POINT
      14. RESOURCES FOR FINANCE
      15. INSTALMENT PAYABLE IN 5 YEARS
      16. DEPRECIATION CHART FOR 5 YEARS
      17. PROFIT ANALYSIS FOR 5 YEARS
      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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