BOPP Self Adhesive Tapes (Capacity: 28000 sq mtr/day)

BOPP SELF ADHESIVE TAPES

[EIRI/EDPR/4461] 

BOPP adhesive tape which is quite a recent development in the field of modern packaging. Which is rapidly replacing the cello tape due to its excellent mechanical, optical and barrier properties. It is widely accepted for the decorative, flexible packing operations and has gained a spectrum of popularity.

BOPP film is highly resistant to weather, heat, aerial oxidation and others. That is why it is used for packing purposes. The pressure sensitive self adhesive BOPP tape has various application in packaging industry. It has very good properties.

Local production of Biaxially oriented film first commenced in the country toward June 1980 in Tamil Nadu and subsequently two more plants have come on stream, one each in Maharashtra and Madhya Pradesh.

The current production and market so far established for BOPP film has not kept pace with plant capacity as the plants are reportedly operating at 30 to 35% level due to various constrain The plants have been supplied by overseas manufacturers and operate both the flat tenter and the bubble route of production. Two of the three plants which are currently operating have the lamination on their inability to produce a co-extruded heat seal coating leading to restriction in their marketability. One plant offers the full range of BOPP film in thickness ranges from 12.5 micron to 50 micron in plains and heat seal variety with one or both surface electronically treated for conversion by printing adhesive lamination and coating.

BOPP film is classified in the clear film category along with cello, PET, PP tribular and uPVC film which are popularly used by packaging industry and converters.

COST ESTIMATION

Plant Capacity            28,000 sq.mt./Day  

Land & Building (500 sq.mt.)    Rs. 78.00 Lac    

Plant & Machinery                    Rs. 57.25 Lac 

Working Capital for 1 Month    Rs. 1.65 Cr 

Total Capital Investment          Rs. 3.14 Cr 

Rate of Return                          50%

Break Even Point                      42%

CONTENTS

INTRODUCTION

PROPERTIES OF BOPP USED IN PRESSURE SENSITIVE TAPE

B.O.P.P FILM USED IN PRESSURE SENSITIVE ADHESIVE TAPE

COMPARISON OF PROPERTIES BETWEEN TO, PP AND BOPP FILM

CHARACTERISTICS OF A GOOD ADHESIVE

USES AND APPLICATION

B.I.S. SPECIFICATION

MARKET OVERVIEW OF BOPP PACKAGING TAPE

“E-COMMERCE VERTICAL HOLDS THE BATON”

“CUSTOMIZED BOPP PACKAGING TAPES TO DOMINATE THE

RETAIL SECTOR”

“ASIAN MARKET TO WITNESS MAXIMUM TURBULENCE”

BOPP PACKAGING TAPES MARKET BY THICKNESS:

BOPP PACKAGING TAPES MARKET BY ADHESIVE:

BOPP PACKAGING TAPES MARKET BY WIDTH:

BOPP PACKAGING TAPES MARKET BY END-USER:

BOPP PACKAGING TAPES MARKET BY REGION:

PRESENT MANUFACTURERS/EXPORTERS AND DEALERS

OF BOPP SELF ADHESIVE TAPES

BOPP TAPE PROCESS

1. CREATION OF AN UNINTERRUPTED FEED.

2. CONVERTING BOPP FILMS INTO BOPP TAPES.

3. REWINDING THE PROCESS.

PROCESSING DETAILS OF BOPP ADHESIVE TAPE MANUFACTURE

PROCESS DETAILS:-

SAMPLING AND TESTING

SAMPLING:-

LOT:-

NUMBER OF ROLS TO BE SELECTED FOR SAMPLING

GENERAL DIRECTIONS FOR TESTING

CONDITIONING:-

QUALITY OF REAGENTS:-

DETERMINATION OF ADHESIVE STRENGTH TO METAL

OUTLINE OF THE METHOD:-

NUMBER OF TESTS:-

APPARATUS

TENSILE TESTING MACHINE:-

STAINLESS STEEL PLATES:-

PROCEDURE

PREPARATION OF STEEL PLATE:-

APPLICATION OF TEST SPECIMEN:-

CALCULATION AND REPORTING:-

DETERMINATION OF ADHESION AFTER IMMERSION IN WATER

OUTLINE OF THE METHOD:-

PROCEDURE:-

CALCULATION AND REPORTING:-

DETERMINATION OF DURABILITY

OUTLINE OF THE METHODS:-

APPARATUS:-

PREPARATION OF TEST PLATE:-

PRE-CONDITIONING:-

PROCEDURE:-

DETERMINATION OF ADHESION TO SELF

OUTLINE OF THE METHOD:-

PROCEDURE:-

CALCULATION AND REPORTING:-

DETERMINATION OF STABILITY

OUTLINE OF THE METHOD:-

APPARATUS:-

PROCEDURE:-

REPORTING:-

PROCESS FLOW DIAGRAM

RAW MATERIALS

TAPE-BACKING:

1. ADHESIVE:

THERE ARE TWO ESSENTIAL REQUIREMENTS OF SUCH ADHESIVES:-

2. TACKIGYING RAISIN:

3. PLASTICIZERS:

4. MINERAL FILLERS:

METHOD OF APPLICATIONS

SELECTION OF ADHESIVE:

1. ADHESION TO THE ADHERENTS:

2. WORKING PROPERTIES OF THE ADHESIVE:

SWOT ANALYSIS OF BOPP ADHESIVE TAPE

STRENGTH:-

WEAKNESS:-

OPPORTUNITIES:-

THREATS:-

CONTACT FOR LICENSE TO MANUFACTURE BOPP SELF ADHESIVE TAPE

DISTRICT INDUSTRY CENTER (DIC)

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

BUYER’S OF BOPP SELF ADHESIVE TAPE

COMPLETE PLANT SUPPLIERS FOR BOPP TAPES

SUPPLIERS OF RAW MATERIAL

SUPPLIERS OF BOPP FILM

SUPPLIERS OF ADHESIVE

SUPPLIERS OF PLANT AND MACHINERY

SELF ADHESIVE TAPE COATING MACHINE

BOPP TAPE

DESCRIPTION

UNWINDER

CENTRE REWINDER

COATING SYSTEM

FLAT TYPE TUNNEL

ELECTRIC MOTOR & PANEL

OPTIONAL ACCESSORIES

SEMI AUTOMATIC SLITTER-REWINDER

MODEL NO. TSR- 1320

TECHNICAL SPECIFICATIONS

ELECTRICAL FEATURES

PRODUCTION SPEED

OPTIONAL ACCESSORIES

CORE LOADING/UNLOADING MACHINE

AUTOMATIC CORE CUTTING MACHINE

MODEL NO. AC 500

TECHNICAL SPECIFICATION

SILENT FEATURES

ROLL TO ROLL

TECHNICAL SPECIFICATION

ELECTRICAL SPECIFICATION

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)