BOPP Film 10.4 M Line (5 Layers) (Capacity: 150 MT/Day)

BOPP FILM 10.4 M LINE (5 LAYERS)

[EIRI/EDPR/4458] J.C.: 2669XL

BOPP films (Biaxially Oriented Poly Propylene Films) are produced by stretching polypropylene film in both machine direction and transverse direction. BOPP film is used in vast range of applications comprising packaging, labelling and lamination. 

BOPP Films are preferred substrate for food packaging globally because of its inherent moisture barrier properties, seal ability, high clarity and graphic reproduction and shelf appeal, best possibilities of the pack being a mono layer/homogeneous structure. 

For food packaging, it is prominently used as co-extruded heat sealable reverse printable film. BOPP Films has a strong demand globally which is driven by expanding flexible packaging industry.

It is produced by first making a melt of high molecular polypropylene into a sheet or a thick film through a narrow machine head, and then in a dedicated stretching machine, at a certain temperature and set speed, simultaneously or step by step. A film that is stretched in two perpendicular directions (longitudinal, transverse) and subjected to appropriate cooling or heat treatment or special processing (such as corona, coating, etc.). BOPP film is a very important flexible packaging material. BOPP film is colourless, odourless, tasteless, non-toxic, and has high tensile strength, impact strength, rigidity, toughness and good transparency. BOPP film has low surface energy and needs corona treatment before coating or printing. However, after corona treatment, the BOPP film has good printing adaptability, can be printed in color, and has a beautiful appearance effect, and thus is often used as a surface layer material of the composite film.

BOPP film, a part of the flexible packaging industry has emerged as one of the most popular, high growth films in the world. Lower costs and convenience has added to the growth of BOPP in the past few years, along with other flexible packaging materials. Moreover, the growth in demand for this film has been substantial both in developed as well as emerging markets on account of its recyclable nature and applications in a variety of non-food and food products. 

COST ESTIMATION

Plant Capacity            150 MT/Day  

Land & Building (21,700 sq.mt.)    Rs. 27.82 Cr    

Plant & Machinery                    Rs. 282.53 Cr 

Working Capital for 1 Month    Rs. 50.98 Cr 

Total Capital Investment          Rs. 376.36 Cr 

Rate of Return                          60%

Break Even Point                      41%

CONTENTS

INTRODUCTION

USES/APPLICATIONS

BOPP FILM-TYPES

BRUCKNER-BOPP-PROPERTIES & SPECIFICATIONS

MARKET OVERVIEW

PROPERTIES

CHARACTERISTICS

BIS SPECIFICATION

FORMULATION

RAW MATERIALS

RAW MATERIAL SUPPLIERS

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS

MANUFACTURING PROCESS STEPS/PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT FACILITY

UTILITIES REQUIREMENT (ESTIMATED - MONTH)

WASTE GENERATION & MANAGEMENT/GREEN BELT

PLANT & MACHINERY

SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)