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Brake Pads for 2, 3, 4 Wheelers and Brake Caliper for Four Wheelers (Cap: 4000 Nos/Day)

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BRAKE PADS FOR 2, 3, 4 WHEELERS AND BRAKE CALIPER FOR FOUR WHEELERS (CAP: 4000 NOS/DAY)

[EIRI/EDPR/4475] J.C.: 2690XL

Brake pads are a component of disc brakes used in automotive and other applications. Brake pads are steel backing plates with friction material bound to the surface that faces the disk brake rotor. Brake pads convert the kinetic energy of the car to thermal energy by friction. Two brake pads are contained in the brake caliper with their friction surfaces facing the rotor.

When the brakes are hydraulically applied, the caliper clamps or squeezes the two pads together into the spinning rotor to slow/stop the vehicle. When a brake pad is heated by contact with a rotor, it transfers small amounts of friction material to the disc, turning it dull gray. The brake pad and disc (both now with friction material), then “stick” to each other, providing the friction that stops the vehicle.

Brake Pads convert the motion of the car into heat when the brakes create pressure. The linings are made of materials that can produce powerful friction. In the case of drum brakes, the brake linings are called shoes that are placed inside a metal called a drum. When the brake pedals are pushed, friction is generated into the shoes and it resists rolling speed of the car. In disk brakes, the brake linings are called pads which are placed into a C-shaped metal named caliper. The caliper surrounds a disc named a rotor. When the brake pads are squeezed against the rotor, friction is created and the car stops.

COST ESTIMATION

Plant Capacity 4000 Nos/Day

Land & Building (5000 sq.mt.) Rs. 11.14 Cr

Plant & Machinery Rs. 2.18 Cr

Working Capital for 2 Months Rs. 9.91 Cr

Total Capital Investment Rs. 23.71 Cr

Rate of Return 18%

Break Even Point 54%

CONTENTS

INTRODUCTION

ANATOMY OF A BREAK PAD

FUNCTION

TYPES OF BRAKE PADS

1. CERAMIC BRAKE PADS

HERE ARE SOME ADVANTAGES OF USING CERAMIC BRAKE PADS:

SOME OF THEIR DISADVANTAGES INCLUDE:

2. LOW-METALLIC BRAKE PADS

3. NON-METALLIC BRAKE PADS

4. NON-ASBESTOS ORGANIC (NAO) BRAKE PADS

ADVANTAGES OF NAO BRAKE PADS INCLUDE:

DISADVANTAGES INCLUDE:

5. SEMI-METALLIC BRAKE PADS

ADVANTAGES OF CHOOSING SEMI-METALLIC BRAKE PADS INCLUDE:

SOME OF THE DISADVANTAGES INCLUDE:

BENEFITS OF BRAKE PADS

PRODUCT PHOTOGRAPHS

CALIPER

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW DIAGRAMBRAKE PAD

MANUFACTURING PROCESS

RAW MATERIALS STORAGE:

BAR-CODE SYSTEM FOR MATERIAL TRACEABILITY:

MIXING:

COATING:

WEIGHTING& PRESS FORMING:

CURING:

GRINDING, SLOTTING & CHAMFERING:

PAINTING:

SHIM BONDING:

MARKING, PRINTING, RIVETING & PACKING:

MACHINERY PHOTOGRAPHS

BRAKE PAD

ULTRASONIC CLEANING

MULTI-FUNCTION MIXER

AUTOMATIC MATERIAL MIXING SYSTEM

BRAKE PAD FRICTION MATERIAL MIX MACHINE

GLUING MACHINE

POWDER COATING MACHINE

DUST COLLECTING SYSTEM

HOT OVEN MACHINE

SCORCHING MACHINE

RIVETING MACHINE

SLOT AND CHAMFER MACHINE

GRINDING MACHINE

COMBINED GRINDING MACHINE

6 WORKTABLES HOT PRESS

AIR COMPRESS MACHINE

MARKET OVERVIEW

INCREASING ADOPTION OF SEMI-METALLIC MATERIALS

OEM SALES CHANNEL GROWTH WILL ENHANCE THE AUTOMOTIVE

BRAKE PADS MARKET OPPORTUNITY

ADOPTION OF FRONT-POSITIONED AUTOMOTIVE BRAKE PADS

ASIA PACIFIC TO WITNESS PROMINENT GROWTH

MARKET, BY VEHICLE

MARKET, BY MATERIAL

MARKET, BY SALES OUTLET

MARKET, BY POSITION

MARKET, BY REGION

MARKET TREND

AUTOMOTIVE BRAKE CALIPER MARKET

AUTOMOTIVE BRAKE CALIPER MARKET, BY VEHICLE TYPE

AUTOMOTIVE BRAKE CALIPER MARKET, BY PRODUCT TYPE

AUTOMOTIVE BRAKE CALIPER MARKET, BY GEOGRAPHY

KEY PLAYERS

KEY DEVELOPMENTS

SUPPLIERS OF BREAK PAD

SUPPLIERS OF BRAKE CALIPER

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF SULPHER POWDER

SUPPLIERS OF MBTS

SUPPLIERS OF CARBON BLACK

SUPPLIERS OF FRICTION DUST

SUPPLIERS OF CALCIUM CARBONATE

SUPPLIERS OF ZINC OXIDE

SUPPLIERS OF MICA POWDER

SUPPLIERS OF NBR RUBER POWDER

SUPPLIERS OF BARYTES POWDER

SUPPLIERS OF PETROLIUM COKE

SUPPLIERS OF ZINC STERATE

SUPPLIERS OF MINERAL/FIBRE WOOL

SUPPLIERS OF ALUMINIUM OXIDE

SUPPLIERS OF CHINA CLAY

SUPPLIERS OF GLASS FIBRE

SUPPLIERS OF HEXAMIN

SUPPLIERS OF LIQUID RESIN RESOLE

SUPPLIERS OF MS CASTING

CHINA SUPPLIERS OF BREAK PAD MAKING MACHINE

SUPPLIERS OF CNC MACHINING CENTRE

INDIAN SUPPLIERS FOR GENERAL MACHINES

SUPPLIERS OF DG SETS

SUPPLIERS OF EOT CRANES

SUPPLIERS OF POWER TRANSFORMERS

SUPPLIERS OF ELECTRICAL PANEL

SUPPLIERS OF ELECTRIC MOTOR

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF SHOT BLASTING MACHINE

SUPPLIERS OF JIGS AND FIXTURE

SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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