calcined petroleum coke (cp coke) (30 mt/day )

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CALCINED PETROLEUM COKE (CP COKE) (30 MT/Day )

[CODE NO.4457]

Calcined Petroleum Coke (CPC) is manufactured from Raw Petroleum Coke (RPC) by the process known as high temperature pyrolysis. The process is carried out in a rotary or vertical kiln at temperatures exceeding 1300 deg C. Calcination of CPC is essentially a high temperature treatment in which the carbon to hydrogen ratio of RPC is increased from 20 to 1000 and above. Calcination is achieved by complete demoisturisation and dehydrogenation of RPC under controlled conditions. During the process molecular rearrangement takes place making the CPC electrically conductive, an essential property equired for Aluminium smelting.

COST ESTIMATION

Plant Capacity 30 MT/Day

Land & Building (2.435 Acres) Owend

Plant & Machinery Rs. 81.00 Lacs

Working Capital for 2 Months Rs. 3.75 Cr

Total Capital Investment Rs. 4.85 Cr

Rate of Return 41%

Break Even Point 59%

INTRODUCTION
PETROLEUM COKE
CLASSIFICATIONS OF PET COKE
CALCINED PET COKE
PROPERTIES
SPECIFICATIONS
PHYSICAL PROPERTIES
CHEMICAL PROPERTIES
STANDARD SIZES (GRANULOMETRY)
TYPICAL PROPERTIES:
USES AND ITS APPLICATION
ANODES
FUEL
GRAPHITE ELECTRODES
APPLICATIONS
SPECIFICATION OF CPC
CALCINED PETROLEUM COKE - SPECIFICATION:
PACKAGING
B.I.S. SPECIFICATION
SEQUENCES IN CPC MANUFACTURE
BASIC CALCINING PROCESS
ROTARY KILN
COOLING
AFTERBURNER
MANUFACTURING DETAILS OF CALCINED PET COKE
PROCESS FLOW CHART
TECHNOLOGICAL DEVICES AND EQUIPMENT:
PRODUCTION PROCESS
STEP-1: RAW MATERIAL SOURCING
STEP-2: STORAGE
STEP-3: MIXING
STEP-4: CALCINATION
STEP-5: OPERATION CONTROL AND REVIEW
STEP-6: STORAGE OF CPC
STEP-7: PACKAGING
STEP-8: TRANSPORTATION
TECHNOLOGY OF COKE CALCINING
(A) ROTARY KILN TECHNOLOGY
BASIC CALCINING PROCESS
HOW IT WORKS
ROTARY KILN
COOLING
AFTERBURNER
FLEXIBILITY IN OPERATIONS
(B) ROTARY HEARTH CALCINER
(C) VERTICAL SHAFT TECHNOLOGY
VERTICAL SHAFT KILN
FIG: ZONAL SECTION OF VERTICAL KILN
KILN FIRING AND HEATING PROCESS
(D) EMISSION CONTROL TECHNOLOGY
(1) WET SCRUBBING SYSTEMS
(2) SEMI-DRY SCRUBBING SYSTEMS
(3) DRY SCRUBBING SYSTEMS
BAGHOUSE OPERATION
(F) STORAGE TECHNOLOGY
LOADING
UNLOADING
DUST AND FIRE PREVENTION
FIRE EXTINGUISHING
COKE BLENDING
MARKET OVERVIEW OF CALCINED PET COKE
PRODUCT DEFINITION AND SEGMENTATION
BY APPLICATION
BASIS OF THE GRADES CALCINED PET COKE
INCREASING PREFERENCE OF CALCINED PET COKE OVER THE COAL
GLOBAL CALCINED PET COKE MARKET: KEY PLAYERS
OPPORTUNITIES FOR MARKET PARTICIPANTS
ALUMINUM INDUSTRY A MAJOR CONSUMER OF CALCINED COKE
LIST OF MACHINERY & EQUIPMENTS
MANUFACTURERS/SUPPLIERS OF CALCINED COKE
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF GREEN PET COKE
CHINA SUPPLIERS OF ROTARY KILN
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF ROTARY KILNS
SUPPLIERS OF STEAM POWER PLANTS
SUPPLIERS OF CRUSHING PLANT
SUPPLIERS OF BALL MILL
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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