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    Detailed Project Report on Ceiling Fan (1200MM) (Cap: 100 Pieces/Day)

    Detailed Project Report on Ceiling Fan (1200MM) (Cap: 100 Pieces/Day)
    Detailed Project Report on Ceiling Fan (1200MM) (Cap: 100 Pieces/Day)
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      CEILING FAN (1200MM) (CAP: 100 PIECES/DAY)

      [EIRI/EDPR/4282] J.C.: 2463XL


      INTRODUCTION

      A ceiling fan is a device suspended from the ceiling of a room, with hub-mounted rotating blades that circulate the air, thereby producing a cooling or desertification effect. Most ceiling fans have an electrical switch that allows one to reverse the direction of rotation of the blades.

      Principle behind the Ceiling Fan

      The electric motor is the electric machine within the ceiling fan that converts electrical energy into mechanical energy. The ceiling fan capacitor torques up the electric motor, allowing it to start and run. An electrical current reaches the motor and then enters coils of wire that are wrapped around a metal base. As this current passes through the wire, a magnetic field is caused that expends force in a clockwise motion that actually changes the electric energy into mechanical energy. This action causes the motor coils to spin. As the coils are spinning, the fan captures this spinning motion, transferring it to the fan blades.

      How the Ceiling Fan Cools

      Fans do not actually cool air (if anything, electric fans warm it slightly due to the warming of their motors), but the breeze created by a ceiling fan speeds the evaporation of sweat on human skin, which makes the body feel cool. Thus, fans may become ineffective at cooling the body if the surrounding air is near body temperature and contains high humidity.

      Ceiling fans are very commonly used for circulation of air in a room to bring the cooling purpose easier. Due to circulation of air in a room, the cooling rate increases and we feel cool and less suffocation. When the air is circulated, air comes from other place and due to this the room becomes cool.

      In order to meet the increased circulation of air the ceiling fan should following requirements.

      The speed of rotation of ceiling fan should be adequately fast, a speed of nearly 220 rpm is sufficient for this purpose.

      The speed of the ceiling fan should be adjustable so that a person can adjust the speed of the ceiling fan depending upon his requirement. For this purpose regulator is used.

      The blades of the ceiling fan should never be flat; it should be of curved type so as to agitate the air which is in contact with than.

      Amount of lubricates used in the ceiling fan should be minimum for servicing.

      The weight of the ceiling fan should be neither too higher nor too low, in orders to have less support and less vibration.


      COST ESTIMATION

      Plant Capacity            100 Pieces/Day

      Land & Building (1050 sq.mt.)    Rs. 65.00 Lac

      Plant & Machinery                    Rs. 31.76 Lac

      Working Capital for 1 Month    Rs. 29.32 Lac

      Total Capital Investment          Rs. 1.33 Cr

      Rate of Return                          15%

      Break Even Point                      80%


      CONTENTS

      INTRODUCTION

      PRINCIPLE BEHIND THE CEILING FAN

      HOW THE CEILING FAN COOLS

      BENEFITS OF CEILING FANS

      THE KEY BENEFITS OF CEILING FANS ARE AS FOLLOWS:

      THERMAL COMFORT

      IMPROVED AIR DISTRIBUTION

      IMPROVED AIR QUALITY

      FIRST COST SAVINGS

      ENERGY SAVINGS

      CONSTRUCTION OF CEILING FAN

      INTERNAL PARTS:

      DIAGRAM - INTERNAL PARTS OF CEILING FAN

      EXTERNAL PARTS:

      DIAGRAM - EXTERNAL PARTS OF CEILING FAN

      ELECTRIC MOTOR:

      BLADES:

      BLADE FLANGES:

      CANOPY/SWITCH CUP:

      BALL BEARING:

      SPEED REGULATOR:

      DIAGRAM - RESISTANCE TYPE FAN REGULATOR

      BEST CEILING FANS IN INDIA

      CEILING FAN SIZE GUIDE:

      TYPES OF CEILING FAN

      STANDARD CEILING FANS

      LOW PROFILE CEILING FANS

      ENERGY STAR CEILING FANS

      DUAL MOTOR CEILING FANS

      REMOTE-CONTROLLED CEILING FANS

      DAMP & WET CEILING FANS

      USES AND APPLICATION

      COOL DOWN YOUR ROOM (AND YOURSELF)

      DEAL WITH SMOKERS

      SLEEP EASIER

      KEEP HUMIDITY IN CHECK

      PROTECT YOUR BATHROOM

      ACCENTUATE YOUR ROOM

      BIS SPECIFICATION

      PROCESS FLOW CHART

      MANUFACTURING PROCESS

      RAW MATERIAL

      EACH FAN SHALL BE INDELIBLY MARKED WITH AT LEAST THE FOLLOWING INFORMATION:

      QUALITY CONTROL

      ENCLOSURES:

      STAMPINGS:

      BLADES:

      HEAT RESISTANCE:

      MOISTURE RESISTANCE:

      BEARINGS:

      PROTECTIVE MEASURES:

      PROTECTION AGAINST DIRECT CONTACT:

      CAPACITORS:

      SUSPENSION SYSTEM:

      PROTECTION AGAINST ELECTRIC SHOCK:

      FINISH:

      SPEED REGULATORS:

      ACCEPTANCE TESTS — THE FOLLOWING SHALL CONSTITUTE THE ACCEPTANCE TESTS:

      ROUTINE TESTS — THE FOLLOWING SHALL COMPRISE THE ROUTINE TESTS:

      MARKET POSITION

      COMPETITIVE LANDSCAPE:

      PLANT LAYOUT

      PRINCIPLES OF PLANT LAYOUT

      PLANT LOCATION FACTORS

      SUPPLIERS OF CEILING FAN

      SUPPLIERS OF RAW MATERIALS

      SUPPLIERS OF M.S SHEET

      SUPPLIERS OF AXLE (SHAFT) OF CEILING FAN

      SUPPLIERS OF CEILING FAN BALL BEARING

      SUPPLIERS OF PLASTIC CANOPY

      SUPPLIERS OF BODY CASTING

      SUPPLIERS OF COPPER WINDING WIRE

      SUPPLIERS OF REGULATOR

      SUPPLIERS OF ROTOR AND STATOR

      SUPPLIERS OF EPOXY PAINT

      SUPPLIERS OF CAPACITOR

      SUPPLIERS OF PLANT AND MACHINERY

      SUPPLIERS OF POWER PRESS

      SUPPLIERS OF SHEARING MACHINE

      SUPPLIERS OF BENDING MACHINE

      SUPPLIERS OF DRILLING MACHINE

      SUPPLIERS OF CNC LATHE MACHINE

      SUPPLIERS OF POWER HACKSAW

      SUPPLIERS OF GRINDING MACHINE

      SUPPLIERS OF WELDING MACHINE

      SUPPLIERS OF FAN MOTOR WINDING MACHINE

      SUPPLIERS OF CEILING FAN BALANCING MACHINE

      SUPPLIERS OF ELECTRICAL MEASURING AND TESTING EQUIPMENTS

      SUPPLIERS OF POWER TRANSFORMER

      SUPPLIERS OF ELECTRICAL PANEL

      SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

      SUPPLIERS OF AIR COMPRESSORS

      SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

      SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

      SUPPLIERS OF JIGS AND FIXTURE


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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