Commercial Refrigeration Manufacturing Plant (Capacity: 500 numbers per day)

COMMERCIAL REFRIGERATION MANUFACTURING PLANT

[EIRI/EDPR/4683] J.C.: 2900XL

Commercial refrigeration is an essential part of many businesses and industries. The process of commercial refrigeration involves the use of various components, including compressors, evaporators, condensers, and refrigerants, which work together to regulate the temperature and humidity inside the refrigerated space. 

Commercial refrigeration in India is seeing a substantial rise after the pandemic. The increased demand for frozen food across the globe and the establishment of cold chains, increased cloud kitchens, etc are contributing to the growth of commercial refrigeration in India.

If you are someone who is starting up a food retail store, a bakery, a restaurant, or working in either of the above-mentioned arenas, then you must be well aware of the importance of commercial refrigerators.

Buying a commercial refrigerator is one of the most important investments you make while setting up your business. Thus, it’s important for you to have information about its type, and how you can use it in the best way possible.

Compressors compressing and circulating the refrigerant, while evaporators and condensers help to absorb and release heat. The refrigerant absorbs heat from the refrigerated space and transfers it to the condenser, where it is released into the surrounding environment.

COST ESTIMATION

Plant Capacity            500 Nos/Day

Land & Building (12,000 sq.mt.)    Rs. 7.79 Cr

Plant & Machinery                    Rs. 12.41 Cr

Working Capital for 3 Months    Rs. 126.79 Cr

Total Capital Investment          Rs. 148.19 Cr

Rate of Return                          49%

Break Even Point                      24%

CONTENTS

INTRODUCTION

HISTORY OF COMMERCIAL REFRIGERATION

TYPES OF COMMERCIAL REFRIGERATION

WALK-IN COOLERS AND FREEZERS

REACH-IN REFRIGERATORS AND FREEZERS

DISPLAY CASES

BEVERAGE COOLERS

ICE MACHINES

REFRIGERATED PREP TABLES

BLAST CHILLERS

USES AND APPLICATIONS

DEEP/CHEST FREEZER

USES

VISI COOLER/FREEZER

USES

REACH-IN FREEZERS

USES

UNDER COUNTER

USES

BACK BAR

USES

B.I.S. SPECIFICATION

MANUFACTURING PROCESS FLOW CHART

MANUFACTURING METHODOLOGY

FIGURE: ELECTRIC CIRCUIT

SCHEMATIC DIAGRAM OF A VAPOUR COMPRESSION REFRIGERATION CYCLE

COMPONENTS OF A COMMERCIAL REFRIGERATION SYSTEM

COMPRESSOR

CONDENSER

EVAPORATOR

EXPANSION VALVE

REFRIGERANT

THERMOSTAT

WHAT IS THE DIFFERENCE BETWEEN COMMERCIAL AND INDUSTRIAL REFRIGERATION

DIFFERENCES IN DESIGN AND COMPONENTS

DIFFERENCES IN APPLICATIONS

DIFFERENCES IN MAINTENANCE AND REPAIR

REFRIGERANT LEAKS

ELECTRICAL PROBLEMS

COMPRESSOR FAILURE

DIRTY COILS

IMPROPER MAINTENANCE

INDUSTRY OVERVIEW

GLOBAL AIR CONDITIONER MARKET

OVERVIEW

GLOBAL MARKET SIZE OF AIR CONDITIONERS

THE FOLLOWING ARE THE MAJOR REASONS FOR GROWTH IN THE AIR CONDITIONER MARKET:

RISING TEMPERATURES:

INCREASE IN REAL ESTATE ACTIVITIES:

DEVELOPMENTS IN AIR CONDITIONER MARKET:

MARKET ANALYSIS OF AIR CONDITIONERS BY TYPE

THE MAIN CATEGORIES OF AC’S ARE:

INVERTER AIR CONDITIONER

FIXED FREQUENCY AIR CONDITIONER

ROOM AC’S

WINDOW AC

SPLIT AC

COMMERCIAL AC’S

MARKET ANALYSIS OF AIR CONDITIONERS BY REGION

AIR CONDITIONERS MARKET SIZE BY REGION (IN USD MILLIONS)

INDIA AIR CONDITIONER MARKET

INDIAN AIR CONDITIONER MARKET SIZE

THE GROWTH OF THE AIR CONDITIONER MARKET IN INDIA IS SUPPORTED BY THE FOLLOWING SECTORS:

COMMERCIAL CONSTRUCTION

OFFICE SPACES

RETAIL

WAREHOUSES

RESIDENTIAL REAL ESTATE

MARKET ANALYSIS OF AIR CONDITIONERS BY TYPE – INDIAN MARKET

INVERTER AIR CONDITIONER

FIXED FREQUENCY AIR CONDITIONER

ROOM AIR CONDITIONER

COMMERCIAL AIR CONDITIONER

CHILLERS, VRF AND DUCTED AIR CONDITIONERS

A GLANCE AT THE THREE MAIN TYPES OF AIR CONDITIONERS IN THE MARKET (IN ₹ CRORES):

VARIABLE REFRIGERANT FLOW (“VRF”)

DUCTED AIR CONDITIONER

GROWTH DRIVERS

IMPROVEMENT IN AIR QUALITY

INCREASING TEMPERATURES

GROWING DATA CENTRES

INFRASTRUCTURE CONSTRUCTION AND INCREASED DOWNSTREAM DEMAND

GOVERNMENT REGULATIONS

PRODUCTION LINKED INCENTIVE SCHEME (“PLI”) FOR WHITE GOODS (AIR CONDITIONERS AND LED LIGHTS) MANUFACTURERS IN INDIA

TARGET SEGMENTS

ELIGIBILITY FOR THE AIR CONDITIONER MANUFACTURERS

THE SCHEME IS FUND LIMITED

COMMERCIAL REFRIGERATOR MARKET

THE DIFFERENT APPLICATIONS OF COMMERCIAL REFRIGERATION ARE LISTED BELOW:

MARKET ANALYSIS BY TYPES

THE COMMERCIAL REFRIGERATION CAN BROADLY BE CLASSIFIED BY TYPE AS:

GLOBAL COMMERCIAL REFRIGERATION MARKET SIZE BY TYPE (IN USD MILLIONS)

DISPLAY SHOWCASES AND BEVERAGE REFRIGERATION

REFRIGERATION EQUIPMENT

REFRIGERATORS AND FREEZERS

ICE MERCHANDISERS AND ICE VENDING EQUIPMENT

OTHER COMMERCIAL REFRIGERATION PRODUCTS

GLOBAL COMMERCIAL REFRIGERATION MARKET SIZE – BY REGION (IN USD MILLIONS)

INDIA COMMERCIAL REFRIGERATION MARKET

MARKET ANALYSIS BY TYPE

DISPLAY SHOWCASES AND BEVERAGE REFRIGERATION

INDIA DISPLAY SHOWCASE AND BEVERAGE REFRIGERATION MARKET SIZE

REFRIGERATION EQUIPMENT

INDIA REFRIGERATION EQUIPMENT MARKET SIZE

REFRIGERATORS AND FREEZERS

INDIA REFRIGERATOR AND FREEZER MARKET SIZE

ICE MERCHANDISERS AND ICE VENDING EQUIPMENT

INDIA ICE MERCHANDISERS AND ICE VENDING EQUIPMENT MARKET SIZE

GROWTH DRIVERS

GROWTH OF END-USER INDUSTRIES:

RISING POPULATION AND URBANIZATION:

INCREASE IN AWARENESS ABOUT CLIMATE CHANGE:

INCREASED LEVEL OF TECHNOLOGICAL INTELLIGENCE:

THE GLOBAL PLAYERS

INDIAN MANUFACTURING INDUSTRY

INTRODUCTION

MARKET SIZE

INVESTMENT

GOVERNMENT INITIATIVES

ROAD AHEAD

MACHINERY AND EQUIPMENT

COIL DRYING OVEN WITH ACCESSORIES

OMS VERTICAL EXPANDER BLACK TUBE SENSOR

AUTO BLAZING MACHINE

PLANT AND MACHINERY MANUFACTURERS

MIG WELDING WIRE ELECTRODE

HAIRPIN BENDER MACHINE 5-7 MM BLACK TUBE SENSORS

PRESS MACHINES

SINGLE GIRDER EOT CRANE

AMADA WELD CONTROLLER

WEIGHING MACHINES

PACKAGING MACHINE

LAB EQUIPMEMTS MANUFACTURERE/SUPPLIERS

DG SET MANUFACTURERE/SUPPLIERS

REGULATIONS AND POLICIES

STATUTORY AND COMMERCIAL LAWS

THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)

COMPETITION ACT, 2002

INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951

ELECTRICITY ACT, 2003

THE LEGAL METROLOGY ACT 2009

THE INDIAN BOILERS ACT, 1923

LAWS RELATING TO LABOUR AND EMPLOYMENT

THE MINIMUM WAGES ACT, 1948

PAYMENT OF WAGES ACT, 1936

THE PAYMENT OF GRATUITY ACT, 1972

PAYMENT OF BONUS ACT, 1965

THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970

THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976

CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986

THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")

THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013

THE INDUSTRIAL DISPUTES ACT, 1947

INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;

INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946

APPRENTICES ACT, 1961

ENVIRONMENTAL LAWS

WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)

THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)

TAX LAWS

THE INCOME TAX ACT, 1961

THE GOODS AND SERVICES TAX ACT, 2017

INTELLECTUAL PROPERTY LAWS

THE TRADEMARKS ACT, 1999

THE DESIGNS ACT, 2000

FOREIGN INVESTMENT REGULATIONS

OTHER LAWS

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TERM LOANS:

8. TOTAL LOAD:

9. LAND AREA/MAN POWER RATIO:

WASTE MINIMIZATION IN PRODUCTION

SWOT ANALYSIS

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

ORGANIZATION CHART

UTILITIES

POWER

WORKING

TOTAL MANPOWER AND PAYROLL

UTILITIES

PLANT LAYOUT

ADDRESSES OF FINANCIAL INSTITUTIONS

LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES

DOCUMENTS:

OTHER LICENSES REQUIRED FOR THE SETUP:

POLLUTION CONTROL

ENERGY CONSERVATION

PROJECT IMPLEMENTATION SCHEDULE

BRAZING MACHINE MANUFACTURERS

EXPANDER MANUFACTURER

HAIRPIN BENDER MACHINE MANUFACTURE

DOUBLE BLANK DESTACKER MANUFACTURERE

OTHER EQUIPMENTS MANUDFACTURERE

PREMIXER MANUFACTURER

POWDER COATING EQUIPMENTS

DRYER OVEN MANUFACTURERE

PRESS MACHINE MANUFACTURER

EOT CRANE MANUFACTURER

RTD CALIBRATOR MANUFACTURER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)