Complete Technology Handbook on Pipes and Tubes with Applications, Mechanics, Manufacturing and Processing with Project Profiles

Complete Technology Handbook on Pipes and Tubes with Applications, Mechanics, Manufacturing and Processing with Project Profiles

ISBN: 9788189765798

Price: 2200

Book contains chapter on The Basics of Piping System, Manufacturing of Square and Circular Pipes, SS Pipes (202/304), UPVC/CPVC and HDPE Pipe Manufacturing Unit, PVC Pipes and Fittings, PVC Conduit Pipe Manufacturing Plant, Steel Pipe Plant, Spiral Welded Pipe (HSAW Pipe), O-PVC Pipe Plant, Double Wall Corrugated (DWC) HDPE Pipes, MS Pipe and Tube, Brass Pipe Fitting, Inner Grooved Copper Tube, SS Tube Mill, LPG Suraksha Hose (Rubber Tubes - Domestic & Commer, RCC Hume Pipes, HDPE and PLB Pipe Manufacturing Unit, Asbestos Cement Pressure Pipe and Fitting, Contents, Cement Concrete Pipe, ERW Pipes, Pressure Concrete Pipes (Moulding Process), R.C.C. Spun Pipe, Salt Glazed Stoneware Pipes and Fittings, Ceramic Cores and Tubes, Glass Tubes (Glass Shells), Sewerage Pipe (Ceramic), Aluminium Collapsible Tub, C.I. Pipes, Fittings and Manholes, Conduit Pipes and Fittings by Automatic Machines, Copper Tubes and Pipes, Cold Drawn Welded Tubes Double Walled Braized Tubes, Collapsible Printed Tubes, ERW Galvanized Steel Pipes, ERW Steel Oxylance Tubes and Pipes, Ebonite Rods, Sheet and Tubes, G.I. Pipe from Scraps, Laminated Tube (Multilayer), M.S. Pipes Fitting, Galvanised M.S. Pipes Fitting for Pipes, Folding Tubes for Folding Umbrella, Oxygen Lancing Pipe, Pipe Galvanising Plant, Metallic Pipe, M.S. Pipes, Muffler and Silencer Pipes For Four Wheeler, Lightening Tube Tubular Steel Poles (Steel Tube and Poles), Steel Tubes & P.V.C. Pipes, Seamless M.S. Tubes and Pipes, HDPE Pipes & Fittings, High Pressure Hose Pipe, L.P.G. Gas Pipe, Agricultural Pipe (Kisan Pipe), Submerged Arc Welded Pipes, Plastic collapsible Tubes and Printing, Unplasticised PVC Pipe, HDPE Corrugated Pipe, Ductile Pipe, PVC Granules and Rigid Pipes, ERW Tube Mill, OCTG Tube & Fittings, Longitudinally Submerged Arc Welded Pipes (L Saw Pipes), Alloy Steel Seamless Pipes, Plant Economics of Brass Pipe Fitting, Plant Economics of CPVC Pipe and Fitting Plant, Plant Economics of Double Wall Corrugated (DWC) HDPE Pipes Plant Economics of Ductile Pipe Manufacturing Plant, Plant Economics of ERW MS Hollow Pipes, Plant Economics of HDPE and PLB Pipe Manufacturing Unit, Plant Economics of HDPE Pipe Manufacturing Unit, Plant Economics of LPG Suraksha Hose (Rubber Tubes - Domestic & Commercial), Plant Economics of MS Pipe and Tube, Plant Economics of o-pvc Pipe Plant, Plant Economics of PVC Conduit Pipe Manufacturing Plant, Plant Economics of PVC Pipes and Fittings (Production Capacity - 10 TPD), Plant Economics of Spiral Welded Pipe (HSAW Pipe), Plant Economics of SS Tube Mill, Plant Economics of Steel Pipe Plant.

Chapter 1

The Basics of Piping System

Pipe Sizes

Important

The European designation

Pipe Schedules (SCH)

How to calculate Schedule?

Internal Diameter (ID) of pipe

Piping Dimensional Standards

Dimensional Tolerances

Nominal pipe size

Wall Thickness

Pressure-Temperature Relationship

Difference between pipe and tube

Frequently used pipe materials

Carbon Steel

Alloy Steel

Stainless Steel

Austenitic Steel

Type 304L

400 Series Stainless Steel

Ferritic Steel

Martensitic Steel

Duplex Stainless Steel

Cast Iron/Ductile Iron

Galvanized Pipe

Titanium

Copper, Brass, Copper Nickel Alloys

Plastic Piping Systems

Grades

Chapter 2

Manufacturing of Square and Circular Pipes

Pipe Construction

Electric Resistance Welding (ERW)

Submerged Arc Welded (SAW)

Seamless (SMLS)

Important

Fluid Flow Basics

Hydraulic Diameter

Reynolds Number

Square Pipe Flow Characteristics

Square Pipe Hydraulic Diameter

Square Pipe Reynolds Number

Round Pipe Flow Characteristics

Round Pipe Hydraulic Diameter

Round Pipe Reynolds Number

Comparative Analysis: Square Pipe Vs. Round Pipe

Fluid Flow Efficiency

Pressure Drop

Material Usage

Cost Considerations

Factors Influencing Pipe Selection

Applications

Material Compatibility

Ferrous Pipe-Making Processes

Iron-Making

Steel-Making

Pipe- and Tube-Forming Processes

UgineSejournet Type Extrusion Processes

Forged Seamless Pipe

Forged and Bored Seamless Pipe

Hollow Forged Seamless Pipe Erhardt Type Process

Welded Pipe

Furnace-Welded (Continuous or Butt-Welded) Pipe

Fusion-Welded Pipe

Electric Resistance-Welded Pipe

Spiral Welded Pipe

Cast Pipe

Vertical Pit Process

Horizontal Process

Centrifugally Cast-Iron Pipe

Cast-Steel Pipe

Cold-Wrought Steel Pipe

Nonferrous Pipe-Making Processes

Aluminum and Aluminum Alloy Tube and Pipe

Copper and Copper Alloy Tube and Pipe

Hot Piercing Process

Extrusion Process

Cold-Drawing Process

Other Processes

Nickel and Nickel-Alloy Pipe and Tube

Titanium and Titanium-Alloy Tube and Pipe

Chapter 3

SS Pipes (202/304)

Stainless Steel Pipe and Tube Manufacturing Process

Tube mill Process description

Basic SS pipe types

Seamless Pipe

Welded Pipe

Pressure Pipes and Tubes

Mechanical Tubes and Pipes

Stainless Steel Aircraft Tubing

Hydraulic-line tubing for aircraft

Stainless steel corrosion-resistance tubing

304 Stainless Steel Tubing

Stainless Steel Fittings

Stainless Steel Sanitary Tubing

Applications and Benefits of Stainless Steel Tubing

Applications of Stainless Steel Tubing

Benefits of Stainless Steel Tubing

Drawbacks of Stainless Steel Tubing

Considerations When Selecting Stainless Steel Tubing

Ductility, Strength and Toughness

Form and Process

Customer Preferences

Material Cost and Availability

Grades of SS Pipes

Automatic Steel Pipe Making Machine

Chapter 4

UPVC/CPVC and HDPE Pipe Manufacturing Unit

UPVC

Most prominent applications of a UPVC

HDPE Pipe

Applications of HDPE Pipes

VC Pipes

About the production of plastic pipe

Mixing

Bundling

Extrusion

Injection molding

Rotational Moulding

Fabricated Fittings

Machine used to make PVC Pipe

Die head

Screw barrel

Vacuum tank

Traction machine

Pipe cutting machine

Tipping machine

High-speed heater cooler mixer

Raw materials used in manufacturing PVC pipes

PVC resin applications

Products for PVC-based applications:

Polyvinyl chloride (PVC) resin

Titanium dioxide (TiO2)

Calcium carbonate (CaCO3)

PVC pipes Uses

PVC pipes uses

Water supply

Drainage

Chemical industry

Challenges faced by PVC Pipe Manufacturers

Competitor representative

Quality product range

Benefits of using PVC pipes

Advantages of PVC water pipe

Differences between PVC, CPVC, and uPVC

CPVC

UPVC

Difference between UPVC and CPVC

Manufacturing Process

Mechanical Properties

Chemistry

Installation

Applications

Difference between PVC and UPVC

Manufacturing stage

Application

Disposal

Safety and Risks

Difference between CPVC and PVC

Lifespan

Material Type

Risk of breakage

Water Effects

Temperature

Machinery Photographs

Process Flow Chart

Chapter 5

PVC Pipes and Fittings

India PVC Pipes and Fittings Market

Types of pvc fittings

PVC Pipe Used For

PVC Pipes Made from

Different Types Of Pvc Fittings

Tees

Elbow

Cross

Coupling And Connection

Cap And Plug

PVC pipe fittings

Adapter (Female And Male)

Bushings

Nipple

Flanges

Hydraulic Fittings

Hydraulic Fittings Used For

DWV PVC Pipe Fittings

Different Sizes of Pvc Fittings

The Challenges of PVC Pipe Manufacturing

Increased Extruder Friction

Differentiating From Competitors

Providing a Comprehensive Product Range

DRTS PVC Pipe Production Lines

How are PVC Pipes made?

PVC Pipes Manufacturing Process

Applicable Standards for PVC Piping

Heat Tracing of PVC piping

Chapter 6

PVC Conduit Pipe Manufacturing Plant

Difference between PVC pipe and PVC conduit

Advantages in applications

PVC conduit fittings and their functions

Conduit Bodies and Juction Boxes

Bends and Elbows

Coupling

Bushings and Locknuts

Unions

Reducers

Straps and Clips

Manufacturing Process

Raw Materials Preparing

Mixing Additives Formula

Loading & Feeding Materials

Extruding & Vacuum Shape

Cooling

Information Printing

Cutting

Quality Inspection

Packing & Shipment

Manufacturing Flow chart

Chapter 7

Steel Pipe Plant

Steel Pipes

Stainless Steel

Carbon Steel

Uses

Key Factors

Raw Materials

The Manufacturing Process

Fig. Process Flowchart

Main production process

of hot-rolled seamless steel pipe

Ingot production

Producing blooms and slabs

Further processing

Pipe making

Final processing

Quality Control

Seamless Steel Pipe Production Process Flowchart

Chapter 8

Spiral Welded Pipe (HSAW Pipe)

Production Methodology

The Making of Helical Spiral

Spiral Welded Pipe Production Porcess

Spiral Welded Pipe Mill

Chapter 9

O-PVC Pipe Plant

Different Types of Additives and Their Functions

Types of additives

The Technology

The Benefits

The Raw Materials of PVC

PVC Manufacturing Process

The Emulsion Processes of Making PVC

Suspension Polymerization

Emulsion Polymerization

Bulk Polymerization

PVC-O Plant

Chapter 10

Double Wall Corrugated (DWC) HDPE Pipes

Uses of DWC HDPE Pipes:

Merits of DWC HDPE Pipes

Technical Specification of DWC HDPE Pipes

Advantage of Dwc

Unique Features

Standard

Availables Size (DWC Pipes)

Manufacturing – HDPE Double Wall Corrugated Pipes

Future – HDPE Double Wall Corrugated Pipes

Joints & Fittings (DWC)

The production process of double wall corrugated pipe

Preparation of the raw material

Provision of the raw material

Receiving and storing of the raw material

Extrusion

Corrugation

Calibration

Confirmation and final product tests

Performance and Advantages

Single Wall Corrugated (SWC) Pipe

Features:

Advantages Features (SWC)

Sizes Available

Product Details:

Chapter 11

MS Pipe and Tube

Features of MS Pipes

MS Pipe Specifications

Applications of MS Pipes:

Properties of Mild Steel Pipes

Pipe Manufacturing Process

MS Pipe Making Machine

MS Slitting Machine

Rolling Mill Machinery

Chapter 12

Brass Pipe Fitting

Brass Fittings Used For

Types of Brass Fittings

Compression Fittings

Tee Fittings

Elbow Fittings

Cross Fittings

Coupling Fittings

Cap Fittings

Plug Fittings

Nipple Fittings

Union Fittings

Valve Fittings

Benefits of Brass Fittings In Plumbing

Brass Manufacturing Process

Machining and Cutting of Brass Pipe, Bar and Tube

Production Techniques for Brass Fittings

The Most Advanced Feature

Brass Pipe Fittings Making Machine

Process Flow Diagram

Chapter 13

Inner Grooved Copper Tube

Inner Grooved Copper Tube Standard

Inner Grooved Copper Tube Package

Inner Grooved Copper Tube Product Code

Inner Grooved Copper Tube Technical Data

Inner Grooved Copper Tube Specification

Types of Copper Tube

Identification of Copper Tube

Roll Groove Joints

Preliminary Requirements

Benefits to use Inner Groove Copper Tube:

Manufacturing

Embodiment of Manufacturing Method

Typical copper tube manufacturing process

Chapter 14

SS Tube Mill

Use of stainless steel

Stainless steel categories and grades

Ferritic stainless steel

Ferritic high temperature grades

Duplex stainless steel

Austenitic stainless steel

Cr-Ni grades

Cr-Mn grades

Cr-Ni-Mo

High performance austenitics

High temperature austenitic grades

Chromium (Cr)

Nickel (Ni)

Molybdenum (Mo)

Copper (Cu)

Manganese (Mn)

Silicon (Si)

Carbon (C)

Nitrogen (N)

Titanium (Ti)

Niobium (Nb)

Aluminium (Al)

Cobalt (Co)

Vanadium (V)

Tungsten (W)

Sulphur (S)

Cerium (Ce)

Effect on microstructure

Stainless steel production

Raw materials

Ferrochrome

Meltshop

Hot rolling

Hot strip rolling

Hot plate rolling

Annealing and pickling of hot rolled products

Sizes of Pipes

Sizes for Stainless Steel Tube

Seamless tube and pipe

Pierce and pilger rolling process

Plug rolling process

Stainless Steel Tube Mill Machine

Decoiler

Shearing and butt-welding machine

Main driving system ss tube machine

Chapter 15

LPG Suraksha Hose (Rubber Tubes - Domestic & Commercial)

Introduction

Uses & Market Potential

Raw Material

Manufacturing Process

Manufacturing Process

Raw materials weighing and mixing

Extrusion (inner tube) Linning

Vulcanization of inner tube

Braiding/Reinforcement

Cementing

Drying in steam chamber

Extrusion (outer tube)/cover

Mounting on Mandrel

Vulcanisation/Curing

Demandrelling and Quality Check

Cutting

Packing

Marking

Product Description

Chapter 16

RCC Hume Pipes

Process of casting hume pipe

Indian Hume Pipe Specification

Class

Length

Diameter of RCC Hume Pipe

Joints

Design

ISI Marked RCC Pipes

Hume pipe selection and laying guidelines

Types of rcc pipes manufacturing processes:

Advantages and disadvantages of both processes

Manufacturing

After Molding

Marking

Curing

Quality Control and Standards

External Load Crushing Strength Test

Hydrostatic Test

Concrete Pipe Making Machine

Chapter 17

HDPE and PLB Pipe Manufacturing Unit

Advantages of Prime PLB HDPE Duct

Specifications - HDPE Ducts

Major Applications of HDPE Pipes are:

Agriculture

Submarine & Underwater Pipeline

Gas/Compressed Air System

Hydro-Transport Systems

Chemicals & Edibles Transport

Effluent & Waste Water Disposal Systems

HDPE Pipe Production Waste

HDPE pipe production equipments

Single Screw Extruder

Extruder Die

6/9M Vacuum Calibration Tank

6/9M Spray cooling tank

Planetary Cutter

HDPE-PPR Pipe Extrusion Lines

Features

HDPE pipe manufacturing process flow chart

Chapter 18

Asbestos Cement Pressure Pipe and Fitting

Indian Standard Number with Product Title and Number of Amendments

Raw Materials/Components

Infrastructure for production

Trenches for Laying Asbestos Cement Pipes

Jointing of Asbestos Cement Pipes

Cast Iron Detachable Joints

Asbestos Cement Coupling

Laying of Fittings

Anchorages for Asbestos Cement Pipe

Manufacturing Process and In-process Quality Controls

Asbestos Cement Pipe Making Machine

Chapter 19

Cement Concrete Pipe

Types of Concrete Pipes

Prestressed Concrete Cylinder Pipe (PCCP)

Reinforced Concrete Cylinder Pipes (RCP)

Reinforced Concrete Noncylinder Pipes

Pretensioned Concrete Cylinder Pipe

Advantages of Concrete Pipes

Types of Prestressed Concrete Pipes

Prestressed Concrete Lined Cylinder Pipes

Prestressed Concrete Non-cylinder Pipes

Concrete Pipes Manufacturing

Manufacturing Methods of Prestressed Concrete Pipes

Monolyte Construction

Two Stage Construction

Uses of Prestressed Concrete Pipes

Chapter 20

ERW Pipes

Benefits of ERW GP Pipes and Tubes

Manufacturing Process of ERW Pipes

Manufacturing Process

Chapter 21

Pressure Concrete Pipes (Moulding Process)

Types of Pre-stressed Concrete Pipes

Advantages of Pressure Pipes

Lined Cylinder Pipe (L-301) Features

Advantages

Joints

Standard Joint for L-301, E-301 and B-303

Deep Joint

The Manufacturing Process

Longitudinal Prestressing

Batching & Mixing of concrete

Spinning

Demoulding

Core Curing

Winding

Coating

Curing

Hydrostatic Testing

Prestressed Concrete Cylinder Pipe Manu-facturing Process

Bar-Wrapped Concrete Pressure Pipe

Chapter 22

R.C.C. Spun Pipe

Technical Aspects

Process of Manufacture

Manufacturing Process Gallery

RCC Spun Pipe Making Machine

Concrete Feeding Conveyor for RCC pipe Making Machine

Mould For RCC Concrete Spun Pipe Mould

Manufacturing Process

Chapter 23

Salt Glazed Stoneware Pipes and Fittings

Introduction

Uses & Applications

Uses

Reasons why Stoneware Pipes 

Longevity

Structural Integrity

Corrosion Resistance

Good Flow Characteristics

Abrasion Resistance

Fire Resistant

BIS Specification

Hydraulic Test

Absorption Test

Acid Resistance Test

Alkali Resistance Test

Crushing Strength

Tolerance in Internal Diameter

Tolerance on length

Tolerance on Thickness

Deviation from straightness

Glazing

Transparent Glazing

Lead glazing

Salt glazing

Opaque Glazing

Laying of SW Pipes

Manufacturing Process

Shaping

Drying and glazing

Firing

Subsequent treatment

Tunnel kilns

Recycling in the ceramic industry

Chapter 24

Ceramic Cores and Tubes

Features

Benefits

Pipes made from ROCAR® Silicon Carbide Ceramics

Tubes made from Rubalit® Alumina Ceramics

Silicate Ceramic Thermo-couple or Circuit Breaker Tubes

Ceramic multi-channel Tubes for Filtration

Ceramic Machining

Principles of Ceramic Machining

What is Ceramic Machining?

Why Ceramics Have to be Machined

How is Ceramic Machining Performed?

Making Ceramics

Mixing

Sintering

Considerations in Ceramic Machining

Deformation in Ceramic Products

Cracking in Ceramic Products

Foaming in Ceramic Products

Ceramic Machining Methods

Abrasive Machining

Grinding Process

Honing Process

Ultrasonic Machining Process

Lapping and Polishing Process

Liquid Abrasive Jet-Cutting Process

Non-Abrasive Machining

Electrical Discharge Machining (EDM)

Laser Beam Cutting

Friction Cutting and Microwave Cutting Processes

Combined Methods

Thermally-Assisted Turning Process

Mechanical-Electrical Discharge

Chemical-Electrical Discharge

Green Ceramic Machining (GCM)

Guidelines for Machining Ceramics

Results of Incorrect or Improper Machining of Ceramics

Categories and Types of Ceramics

Pottery Ceramics

Earthenware

Porcelain

Stoneware

Advanced Ceramics

Fire Bricks

Tungsten Carbides

Bone China

Glass Ceramics

Silicon

Silicon Carbide

Silicon Nitride

Boron Carbide

Structural Ceramics

Refractory Ceramics

Electrical Ceramics

Magnetic Ceramics

Abrasive Ceramics

Advantages, Disadvantages and Applications of Ceramics in Ceramic Machining

Advantages of Ceramics in Ceramic Machining

Disadvantages of Ceramics in Ceramic Machining

Applications of Ceramics in Ceramic Machining

The Difficulties of Machining Ceramics

Ceramics Manufacturing

Injection Molding

Slip Casting

Dry Pressing

The Stages of Ceramics Processing

Milling

Sizing, Batching and Mixing

Forming

Glazing

Firing

Chapter 25

Glass Tubes (Glass Shells)

Manufacturing Process

Drawing direction horizontal

Drawing direction downwards (down-draw)

Drawing direction vertically upwards (vertical drawing)

Further procedures

Modifying

Applications

Chapter 26

Sewerage Pipe (Ceramic)

Advantages of ceramic pipelines

The disadvantages of ceramic sewage

Manufacturing Procedure

Raw Materials

Raw Materials Preparation

The shaping of Pipes:

Drying

Glazing and Setting

Firing

Final Inspection

Chapter 27

Aluminium Collapsible Tubes

Uses & Applications

Production Process of aluminium tubes

Mechanical process

Mechanical process

Internal coating

Printing process

End of the line

Chapter 28

C.I. Pipes, Fittings and Manholes

Benefits

Uses

Cast iron pipes for water supply

Sand spun cast iron straight pipes

Continuous cast iron straight pipes

Cast iron pipes for drainage

Types of Cast Iron

Grey Cast Iron

White Cast Iron

Ductile Cast Iron

Wrought Iron

Mondi Iron

Jointing of Cast Iron piping

Applicable Codes and Standards

Manufacturing process of pipes

Manufacturing process of ductile iron pipe:

Manhole manufacturing

Raw Materials

Design

The Manufacturing Process

Pattern making

Mold preparation

Melting/pouring

Cooling

Finishing

Quality Control

Byproducts/Waste

Chapter 29

Conduit Pipes and Fittings by Automatic Machines

Introduction

Products and its application

Industry outlook and trend

Raw material requirements

Manufacturing process

Automatic Pvc Pipe Socketing Machine

75 HP Pipe Plant

Pvc Extruder

Plastic Pipe Extrusion Line

PVC Conduit Pipe Plant

Chapter 30

Copper Tubes and Pipes

Copper Tube Production Process

Continous Casting and Rolling

Combined drawing

Drawing the final product

Coiling the tubes into Level Wound Coil (LWC) or Pancake coil (PC)

Annealing

Packing

Chapter 31

Cold Drawn Welded Tubes Double Walled Braized Tubes

Manufacturing Process of Cold Drawn Steel Tube

Step 1: Raw material preparation

Step 2: Heating

Step 3: Piercing

Step 4: Pulling

Step 5: Cut

Double Walled Braized Tubes 

Reference Numbers

T Annealing line A Elongation line

Tube Brazing

How Does Tube Brazing Work?

Plan for Expansion and Contraction

Clean the Metals

Flux the Parts

Assemble Parts for Brazing

Braze the Parts

Clean the Brazed Joint

Chapter 32

Collapsible Printed Tubes

Uses & Applications

Adhesives and Rubber Solutions Industry:

Toiletry & Cosmetics:

Food Products:

Pharmaceutical Industry:

Paints and Inks:

Metal Tubes

Aluminum Tubest

Plastic Tubes

Plastic tubes

Laminate tubes

The processes of making collapsible aluminum tubes

Step #1: Slug Extrusion, Tube Trimming & Annealing

Step #2: Internal Lacquer

Step #3: External Coating & Printing

Step #4: Capping

Step #5: Latex Lining

Aluminium collapsible tube production line

Automatic Tube Heading Machine

Laminated Tubes Making Machine

Chapter 33

ERW Galvanized Steel Pipes

Use & Application Of Steel Pipes/Tubes

ERW Pipes and Tube Manufacturing Process

High-Frequency Welding Process

High-Frequency Induction Welding

High-Frequency Contact Welding

Rotary Contact Wheel Welding Process

Cold-forming

Passage of current

Forming

Welding

Sizing and Cutting

Pipe Production Process

Chapter 34

ERW Steel Oxylance Tubes and Pipes

Principles of operation

Characteristics

Oxygen lance tube for decarburizey

Oxygen lance tube are used for opening furnace tap holes

Oxygen lance tube for cleaning ladle well blocks

Oxygen lance tube are used for unclogging tundish nozzles

Oxygen lance tube are used for cutting skulls

Oxygen lance tube are used for cleaning up spillages

Oxygen Lance and Blowing Practice

Chapter 35

Ebonite Rods, Sheet and Tubes

Properties

Applications

Manufacturing Processes of Ebonite Rods

Mix natural rubber, sulfur and ebonite powder using a roll

Cut the mixture into thin rectangles

Set up and adjust the extruder to necessary diameter

Inject ebonite materials into the extruder to make rods

This is how ebonite is ejected from the extruder

Pre-vulcanized ebonite is still soft

Place in cans

Steam ebonite in the steam boiler for several days

Machine for Molding Ebonite Plate

Machinery for Making Ebonite Rod

Ebonite Plate Vulcanizing Machine

Chapter 36

G.I. Pipe from Scraps

Advantages of galvanized pipe

Application of galvanized pipe

The Manufacturing Process

Ingot production

Producing blooms and slabs

Further processing

Pipe making

Final processing

Chapter 37

Laminated Tube (Multilayer)

Manufacturing Process

Multi-Layer Production Flow-chart

Chapter 38

M.S. Pipes Fitting

MS Fittings Types

Elbows Manufacturing Process

Mandrel method (Hot Forming)

Extrusion Method

UO Method

Hot Forming Method

Tee Manufacturing Process

Hydraulic Bulge Method

Hot Extrusion Method

Reducer Manufacturing Process

Outer Die Method

Cap Manufacturing Process

Deep Drawing Method

Stubend Manufacturing Process

Flaring Method

Fitting Heat Treatment

Chapter 39

Galvanised M.S. Pipes Fitting for Pipes

Manufacturing Process

Materials Used in Piping Systems

Role of Gender in Pipe Fittings

Manufacturing Process of Pipe Fittings

Buttweld Pipe Fittings

Forged Fittings (Forged Socket Weld Pipe Fittings & Forged Threaded Pipe Fittings)

Chapter 40

Folding Tubes for Folding Umbrella

Raw Materials

The Manufacturing Process

The shaft

Ribs and stretchers

Canopy

The Making of Umbrella

Shaft

Ribs and Stretchers

Canopy

Chapter 41

Oxygen Lancing Pipe

Lancing Pipe Uses

Oxygen Lance Pipes Manufacturing

First Application: Opening Tap Hole

Second Application: Cleaning Ladle Furnace

Final Application: Removing Slags

Chapter 42

Pipe Galvanising Plant

Benefits of Hot Dip Galvanizing

Galvanizing Furnace

Material used in manufacturing the kettle

Benefits of galvanization

Chapter 43

Metallic Pipe

Mandrel Mill Process

Mannesmann Plug Mill Pipe Manufacturing Process

Forged Seamless Pipe Manufacturing Process

Extrusion Processes

Welded Pipe Manufacturing Process

ERW Steel Pipe Manufacturing Process

SAW Pipe Manufacturing Process

Chapter 44

M.S. Pipes

Mild Steel Pipes

Features of MS Pipes

MS Pipe Specifications:

Applications of MS Pipes:

Plant Economics of MS Pipe and Tube

Process Flow Chart

Chapter 45

Muffler and Silencer Pipes For Four Wheeler

Types of Mufflers (Types of Silencer)

Baffle Type Muffler: (Types of Muffler)

Wave Cancellation Type Muffler: (Types of Muffler)

Resonance Type Muffler: (Types of Muffler)

Absorber Type Muffler: (Types of Muffler)

Combined Type Muffler: (Types of Muffler)

Muffler Manufacturing Equipment

Cold End Manufacturing Line Lock Seaming Double Flange Baffle Inserting Double Seaming Leak Test

Resonator (Jacket) Boxing

Pipe Processing Line

Lock Seaming Machine

Double Flanging Machine

Muffler Forming Line

Baffle Inserting Machine

Exhaust System Welding Line

Double Seaming Machine

Ridge Locking Machine

Pipe Bending Machine

Customized Pipe Bending Tooling

Pipe End Forming Machine

Pipe Chamfering Machine

Chapter 46

Lightening Tube Tubular Steel Poles (Steel Tube and Poles)

Swaged Type

Technical Specification for Tubular Steel Poles

Standard

Lightening Steel Poles:

Facilities

Product Range

Application

Light pole production process

Metal plate cutting

Bend forming

Welding

Repairing & Grinding

Shaping

Flatten end face

Welding bottom flange & rib plate

Opening door

Welding door strip, electrical bar, lock seat

Bend fork

Galvanized

Inspection before galvanizing

Pickling

Zinc additive

Galvanizing

Spray

Polishing

Straighten

Equip door

Install door panel

Factory inspection

Final thoughts

Chapter 47

Steel Tubes & P.V.C. Pipes

Steel tube Manufacturing Process

Seamless Tube Manufacturing Process

Preparing the stainless steel sheets

Rolling through rollers

Rollers Through the fitted welding machine

Cleaning and heating of rolled seamless tubes

The cold-drawing process

Final touches

P.V.C. Pipes

Types of PVC Pipes

Application of PVC Pipes

Description of PVC Pipes Manufacturing Machine

Manufacturing unit

PVC Pipes Manufacturing Process

Machinery & Equipment’s required

Machine is used to make PVC Pipe

Die head

Screw barrel

Vacuum tank

Traction machine

Pipe cutting machine

Tipping machine

High-speed heater cooler mixer

Chapter 48

Seamless M.S. Tubes and Pipes

Manufacturing Process:

Seamless Tube Plant

Chapter 49

HDPE Pipes & Fittings

Applications/Uses

Civil Engineering

Building

Agricultural

Industrial

Mining

Marine/Aquaculture

Manufacturing HDPE Pipes

Accumulation of Raw Material

Melting the raw material

Extrusion and dying

Vacuum and pressure calibration

Cooling bath

Haul off unit

Cutting unit

Chapter 50

High Pressure Hose Pipe

Production Process of High Pressure Rubber Hose

Installation Tips of High Pressure Rubber Hose

Chapter 51

L.P.G. Gas Pipe

Uses

Raw Material

Manufacturing Process

Chapter 52

Agricultural Pipe (Kisan Pipe)

Chapter 53

Submerged Arc Welded Pipes

Selection of flux and wire

Submerged arc welded steel pipe production process

Mainly usage

SAW Welded Pipe Manufacturing Method

Chapter 54

Plastic collapsible Tubes and Printing

Digital Heat Transfer Printing

How Screen Printing Plastic and other Materials Works

Screen Printing Plastic Substrates

Printing Applications

Chapter 55

Unplasticised PVC Pipe

Difference between uPVC and PVC

Applications

Manufacturing Process

Chapter 56

HDPE Corrugated Pipe

Usage Areas

Manufacturing Process

Extrusion

Rotational Molding

How plastic pipe fittings are made

Injection Molding

Fabrication

Corrugated Pipe Production line Flow chart

Single wall corrugated pipe extrusion line

Double wall corrugated pipe

Corrugated Pipe Production line

Cutting machine + stacker or winding machine

Extruder

Chapter 57

Ductile Pipe

What is ductile iron?

Materials used for manufacturing process

Machines used for manufacturing process

Blast furnace

Centrifugal casting machine

Blast furnace image

Annealing furnace

Designing Process

Pipespec software

PAMCAD Design software

Benefits:

Manufacturing Process

Chapter 58

PVC Granules and Rigid Pipes

PVC Granules

PVC granules: the characteristics of the material

PVC granules: the production

Uses For PVC Granules

Rigid Pipes

Rigid PVC Pros

Rigid PVC Cons

Applications

Features

Manufacturing Process of Rigid PVC Pipes

Extrusion

Sizing

Processing Tests

Traction

Cutting

Machinery required

Machinery Photographs

Chapter 59

ERW Tube Mill

Features

ERW Steel Pipe Making Machine

Machine parts details ERW Tube Mill Line

ERW pipe mill line

Chapter 60

OCTG Tube & Fittings

OCTG Pipe Manufacturing Process

Productive process of OCTG casing and tubing

Technological Process

Ingot heating

Rolling and sizing

Cooling

Non-destructive Testing

Coupling thread

Hydraulic test

Chapter 61

Longitudinally Submerged Arc Welded Pipes (L Saw Pipes)

Specification of longitudinal submerged arc welded steel pipes (LSAW pipes)

The LSAW Steel Pipe manufacturing flow chart:

Chapter 62

Alloy Steel Seamless Pipes

Seamless steel pipe manufacturing process

Main production process of cold-rolled (drawn) seamless steel pipe

Main production process of hot-rolled seamless steel pipe

Chapter 63

Plant Economics of Brass Pipe Fitting

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 64

Plant Economics of CPVC Pipe and Fitting Plant

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 65

Plant Economics of Double Wall Corrugated (DWC) HDPE Pipes

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 66

Plant Economics of Ductile Pipe Manufacturing Plant

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 67

Plant Economics of ERW MS Hollow Pipes

Plant Economics

Land & Building

Plant & Machinery

Utility Equipments

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 68

Plant Economics of HDPE and PLB Pipe Manufacturing Unit

Plant Economics

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 69

Plant Economics of HDPE Pipe Manufacturing Unit

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 70

Plant Economics of LPG Suraksha Hose (Rubber Tubes - Domestic & Commercial)

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 71

Plant Economics of MS Pipe and Tube

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 72

Plant Economics of o-pvc Pipe Plant

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 73

Plant Economics of PVC Conduit Pipe Manufacturing Plant

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 74

Plant Economics of PVC Pipes and Fittings (Production Capacity - 10 TPD)

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 75

Plant Economics of Spiral Welded Pipe (HSAW Pipe)

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 76

Plant Economics of SS Tube Mill

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum

Chapter 77

Plant Economics of Steel Pipe Plant

Plant Economics

Land & Building

Plant & Machinery

Fixed Capital

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum