Confectionery Manufacturing Plant (Cap: 3 Ton/Day)

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CONFECTIONERY MANUFACTURING PLANT (CAP: 3 TON/DAY)

[EIRI/EDPR/4621] J.C.: 2838US$

INTRODUCTION

Candy or Sweet is the most popular type of confectionery over the world, and there is certainly something about this unique product that holds many mysterious qualities. Candy is made by dissolving sugar in water or milk to form syrup, which is boiled until it reaches the desired concentration or starts to caramelize. Candy comes in a wide variety of textures, from soft and chewy to hard and brittle. Hard candies, also known as lollipops follies, suckers, or boiled sweets, are generally made of sucrose, glucose, water, colour and flavour. Hard candies have retained their market share, especially with children, even with the proliferation of new candy varieties. Hard candy formulated with functional ingredients represents a growth opportunity for the adult consumer sector in products like lozenges and other nutraceuticals. Candy is usually liked by all age groups of people as a confectionery. As a snack between meals - particularly at special occasions like parties or Christmas. The candy are used after meal, dinners as smooth refresher. It drives away bad smell from mouth and refreshes the breath. Sometimes it causes good sensation while chewing. It is chewed by children, young people, young girls, young ladies etc. But mostly it is consumed by children’s of age group below ten.

Confectionery or sweetmeats are preserved edible delicacies consisting of a solid or crystalline phase and a liquid or non-crystalline phase, the relative proportion of which determine the type of confectionery. The principal types of confectionery are hand boiled goods, chocolates, caramel and toffee and lozenges.

COST ESTIMATION

Plant Capacity 3 MT/Day

Land & Building ( sq.mt.) US$ 1.89 Lac

Plant & Machinery US$ 3.00 Lac

Working Capital for 2 Months US$ 2.54 Lac

Total Capital Investment US$ 7.70 Lac

Rate of Return 20%

Break Even Point 68%

CONTENTS

INTRODUCTION

PRODUCT PROPERTIES

B.I.S. SPECIFICATIONS

MARKET

RAW MATERIALS

SWEETENING AGENTS:

COCOA BEAN:

FLAVOUR:

COLOURS:

OTHER INGREDIENTS:

PROCESS OF MANUFACTURING (BASED ON AUTOMATION)

THECOMMON CONFECTIONERYARE:

MANUFACTURE OF HAND CANDY:

COMPOSITION OF FONDANTS

PROCESS FLOW DIAGRAM FOR MANUFACTURING OF TOFFEE AND CARAMEL

FLOW DIAGRAM OF NUTTIES MANUFACTURING:

FLOW DIAGRAM OF CHOCOLATE MAKING:

STANDARD OPERATING PROCEDURE FOR CHOCOLATE MAKING

CHOCOLATE COATING FOR NUTTIES:

BANKING SYRUP MAKING:

IMPORTANCE OF BANKING SYRUP

DEXTRIN GLAZE MAKING:

IMPORTANCE OF DEXTRINGLAZE

MACHINERIES & EQUIPMENTS

DISSOLVING

* TANK SPECIFICATION

CONVEYING

* PUMP SPECIFICATION

STORAGE

* TANK SPECIFICATION

* VACUUM CONTINUOUS MICRO-FILM COOKER UNIT (DOUBLE COOKERS) SPECIFICATION

* ESSENCE, PIGMENT, SYRUP AND ACID MIXING MACHINE SPECIFICATION

* ONLINE FEEDING WEIGHING PUMP (MADE IN GERMAN) SPECIFICATION

* ESSENCE, PIGMENT, SYRUP AND ACID MIXING MACHINE SPECIFICATION

* SERVO DEPOSITING MACHINE (DOUBLE DEPOSITING HEADS)

SPECIFICATION

* COOLING MACHINE SPECIFICATION

* SYRUP PIPE SPECIFICATION

* HARD CANDY MOLD GENERAL SPECIFICATION

TECHNICAL SPECIFICATION

BUCKET ELEVATOR:

INSPECTION CONVEYOR:

QUALITYCONTROLLABOPERATIONS

* REMOVAL OF MOISTURE CONTENT OF MATERIAL (RAISIN) USING VACUUM OVEN.

* DETERMINATION OF BURSTING STRENGTH OF PACKAGING MATERIAL USING BURSTING STRENGTH TESTER

* PRESERVATION OF MOISTURE-SENSITIVE ITEMS BY THE USE OF DESICCATORS

* CHECK THE LEAKAGE OF PACKAGE USING LEAK TEST APPARATUS.

RELATIONSHIP OF PRESSURE CHANGE AND LEAKIN SIDE THE WORK:

* CHECKINGTHEGUIDELINESFORFREECHLORINETEST.

* DETERMINATIONOFTHEVISCOSITYOFCHOCOLATEUSINGREDWOOD VISCOMETER

PACKAGING

PROCEDUREOFPACKAGING

SPECIFICATION OF PACKAGING MATERIAL

A) FLEXIBLE POUCHES FOR PACKAGING

A) LAMINATES:

B) CO-EXTRUDED FILMS:

PERFORMANCE:

(2) A) THICKNESS TOLERANCE – (LOWER LEVEL PERMISSIBLE)

B) THICKNESS TOLERANCE – (UPPER LEVEL)

MARKET OVERVIEW

SEGMENTATION

BY TYPE ANALYSIS

CONFECTIONERY MARKET

BY PRODUCT TYPE

KEY SEGMENTS PROFILED IN THE CONFECTIONERY INDUSTRY SURVEY

BY TYPE:

OTHERS (MARSHMALLOWS, NOUGAT, LOLLIPOPS, AND LIQUORICE)

CONFECTIONERY MARKET

BY AGE GROUP

CONFECTIONERY MARKET

BY DISTRIBUTION CHANNEL

MAJOR PLAYER’S

AVAILABILITY OF TECHNOLOGY/KNOW HOW

FOREIGN EQUIPMENT MANUFACTURERS

MANUFACTURING PROCESS OF CONFECTONERIES

BUBBLE-GUM MAKING PLANT

BUBBLE-GUM WRAPPING

FLAT LOLLYPOP MAKING PLANT

COOKING OF SUGAR BATCH

FORMING IN ROTARY FLAT LOLLIPOP MAKING AND SANDWICH PACKING MACHINE

TOFFEE MANUFACTURING PLANT

COOKING:

FORMING AND WRAPPING:

STORAGE AND CURING:

PRODUCTION:

DOCUMENTS REQUIRED TO GET LICENSES

LIST OF DOCUMENTS:

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

DEPRECIATION:

FIXED ASSETS:

WORKING CAPITAL:

BREAK-EVEN POINT:

OTHER FIXED EXPENSES:

MARGIN MONEY:

TERM LOANS:

TOTAL LOAD:

LAND AREA/MAN POWER RATIO:

PACKAGING TYPES

RAW MATERIAL SUPPLIERS

PROCESSING MACHINES MANUFACTURES

SOME OTHER SUPPLIERS OF PLANT AND MACHINERY

CONVEYOR BELT

BUCKET ELEVATORS

WEIGHING MACHINES

BAG SEALING MACHINE

D.G. SET

LABORATORY TESTING EQUIPMENTS

EFFLUENT TREATMENT AND DISPOSAL

STANDARDS

TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE

WASTE TREATMENT

PRIMARY TREATMENT

SECONDARY TREATMENT

TERTIARY TREATMENT

SOLIDS CONCENTRATION

TYPICAL WASTE SOLIDS CHARACTERISTICS

EQUIPMENT REQUIREMENT

EQUIPMENT REQUIREMENTS

MANPOWER

GENERAL

BASIS OF ESTIMATION

UTILITIES

ELECTRICITY

WATER

WAREHOUSING & DISTRIBUTION

STORAGE CONDITION

DISPATCH

UTILITIES (EQUIPMENTS)

WATER TREATMENT PLANT

STEAM GENERATING SYSTEM

REFRIGERATION SYSTEM:

POWER

WORKING

SWOL ANALYSIS

STRENGTHS

OPPORTUNITIES

WEAKNESS

LIMITATIONS

ORGANIZATION CHART

PLANT LAYOUT

TURNKEY CONSULTANT

IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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