Construction Chemicals (Cement Water Proofing Compound, Epoxy Sealant, Leak Sealing Compound, Tile Adhesive, Epoxy Resin based Corrosive Protective Coating, Pu Resin based Component, Single Component Flexible Water Proofing Coating)

Construction Chemicals (Cement Water Proofing Compound, Epoxy Sealant, Leak Sealing Compound, Tile Adhesive, Epoxy Resin based Corrosive Protective Coating, Pu Resin based Component, Single Component Flexible Water Proofing Coating)

Capacity:

400 MT/Day (Dry Mix Mortar)

24000 Ltr/Day Liquid

12 MT/Day Semi Solid

[EIRI/EDPR/4738] J.C.: 2958INR, 2958US$

INTRODUCTION

Construction Chemicals, as the name suggests, are the chemical compounds used in construction activities, be it residential, non-residential or non-building. These compounds belong to a niche specialty segment of the chemical industry and can be used either in existing construction projects to speed up the work or in new construction projects to impart durability and strengthen the structures. Construction chemicals increase the cost of the project by 2-5% but the benefits are multi-fold. Certain chemical products help in minimizing the quantities of cement and water used in the construction. These compounds impart chemical as well as physical properties in applications such as cross-linking or phase change (from liquid to solid). Construction chemicals are essential for high quality concrete and for promoting the improvement of concrete performance. They also increase the life of construction work and impart additional protection from environmental hazards. Based on end user applications, these compounds can be broadly classified into five categories.

Construction chemicals are one of the niche segments of  the specialty  chemicals sector. Construction chemicals are used in structures to increase their life, and also to impart additional protection from environmental hazards. Certain chemical products also help in minimizing the quantities of cement and water generally required during construction.

The Indian construction industry is large and important to various sectors of the economy. The construction industry received a fillip beginning FY-03, with the Government showing increased focus towards developing strong and sound infrastructure in the country. With the present emphasis on creating physical infrastructure, massive investments have been planned for the Tenth Plan. The construction industry is playing a crucial role in this regard and is gearing itself to meet the challenges. It consumes 40-50% of the national Plan outlay and contributes 20% of the national GDP.

There is increased emphasis on high quality construction, requiring detailed designing, good workmanship, and the selection of appropriate building materials.  Building structures would require protection from natural hazards and industrial corrosives and regular maintenance to sustain for a longer duration of time. Chemicals used in construction impart these qualities to structures.

COST ESTIMATION

Plant Capacity            436 MT/Day

Land & Building (15,000 sq.mt.)    Rs. 25.86 Cr

Plant & Machinery                    Rs. 14.00 Cr

Working Capital for 2 Months    Rs. 60.91 Cr

Total Capital Investment          Rs. 103.33 Cr

Rate of Return                          35%

Break Even Point                      38%

CONTENTS

INTRODUCTION

SOME OF ITS FEATURES ARE:

WATER-PROOFING COMPOUNDS

FLOOR HARDENERS

PROTECTIVE COATINGS AND RESINS

ADHESIVES AND SEALANTS

USES & APPLICATIONS

B.I.S. SPECIFICATIONS

MARKET OVERVIEW OF CONSTRUCTION CHEMICALS

INDIA CONSTRUCTION CHEMICALS MARKET LEADERS

INDIA CONSTRUCTION CHEMICALS MARKET TREND

INDIAN CONCRETE MARKET

CONSTRUCTION CHEMICALS AND THEIR PRODUCTS

ADMIXTURES

WATER-PROOFING COMPOUNDS

GROUTS

REPAIR & PROTECTION

COMMERCIAL AND INDUSTRIAL FLOORING

FLOOR HARDENERS

PROTECTIVE COATING

SPECIALIZED FRP STRENGTHENING SYSTEM

CLASSIFICATION OF CONSTRUCTION CHEMICALS-TECHNICAL DETAILS

A. CONCRETE ADMIXTURES

COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)

CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:

B. WATER PROOFING CHEMICALS

C. FLOORING COMPOUNDS

D. REPAIR AND REHABILITATION

E. MISCELLANEOUS

A. SEALANTS

B. PROTECTIVE COATINGS AND RESINS

C. GROUTS

D. OTHERS (TILE ADHESIVES)

PRESENT MANUFACTURERS OF CONSTRUCTION CHEMICALS

FORMULATION OF TILE ADHESIVE

CERAMIC TILE ADHESIVE FORMULATION

ORDINARY TILE ADHESIVE

HIGH ADHESIVE TILE ADHESIVE

TECHNICAL DATASHEET OF TILE GROUT

SURFACE PREPARATION

MIXING

APPLICATION

PRODUCT PROPERTIES

PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN HYDRAULIC BINDER SUSPENSIONS

THICKENING

ADJUSTMENT OF THE FLOW CHARACTERISTICS

COMPATIBILITY WITH OTHER COMPONENTS

CALCIUM SENSITIVITY OF THE STARCH ETHER

TYPES OF CONSTRUCTION MATERIALS

CEMENTITIOUS BASED CONSTRUCTION MATERIALS

APPLICATION AREAS INCLUDE:

GYPSUM BASED CONSTRUCTION MATERIALS

APPLICATION AREAS INCLUDE:

SUITABLE PRODUCT IS:

CONCRETE PRODUCTION

APPLICATION AREAS INCLUDE:

FORMULATIONS FOR SELECTED APPLICATIONS

GYPSUM WALL PLASTER

TECHNICAL SPECIFICATIONS:

APPLICATION OF WALL PLASTER/PUTTY

COMPARISON OF CEMENT & GYPSUM PLASTER:

PROCESS OF MANUFACTURE WITH FORMULATION

FORMULATION NO.1

LEAK SEALING COMPOUND FORMULATION NO.1

PROCESS

VARIOUS FORMULATIONS

PART -A (PU RESIN BASED COMPONENT)

(B)  SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING

PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS & SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING

PROCESS FLOW DIAGRAM

EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING

MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF WALL PUTTY

PROCESS FLOW DIAGRAM FOR WALL PUTTY

WALL PUTTY

OTHER FORMULATION OF TILE ADHESIVE

PROCESS OF MANUFACTURE OF TILE ADHESIVE

PROCESS FLOW DIAGRAM

FORMULATION OF CEMENT WATER PROOFING COMPOUND

MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND

PROCESS FLOW DIAGRAM

PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)

FORMULATION OF SEALANT (EPOXY BASED)

PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)

MANUFACTURING PROCESS OF LEAK SEALING COMPOUND

PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND

LEAK SEALING COMPOUND

FORMULATION OF CEMENT ADMIXTURE

TABLE-1: CURING COMPOUNDS, CLEAR, DYED

TABLE-2: WHITE-PIGMENTED WAX RESIN CURING COMPOUND

TABLE-3: SODIUM SILICATE CURING COMPOUND, CLEAR, DYED

TABLE-4: CHLORINATED RUBBER CURING COMPOUND

CONCRETE INTEGRAL WATERPROOFING (CALCIUM CHLORIDE)

CONSULTANT FOR CONSTRUCTION CHEMICALS

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

MIXER

CRUSHER/GRINDER

BOILER

PUG MILL

WEIGHING MACHINE

COMPLETE PLANT & MACHINERY SUPPLIERS

SUPPLIERS OF RAW MATERIALS

LIME

CAUSTIC SODA

RESIN

CALCIUM CARBONATE (PRECIPITATED)

TITANIUM DIOXIDE

SODIUM TRIPOLY PHOSPHATE

ROSIN

METHOXY PROPYL ACETATE

LEAD CARBONATE

EPOXY RESIN

POLYURETHANE RESIN

STEARIC ACID

XYLOL/TOLUOL

DIETHANOLAMINE

ISO BUTANOL

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)