copper granule from copper scrap

COPPER GRANULE FROM COPPER SCRAP

[CODE NO.4412] 

When you throw out any old cables, there are still a variety of useful materials, such as copper and lead, within them that can be recycled. To get to these metals the old cables go through a process called cable granulation.

Granulated Copper is a course granular solid with a cylindrical shape with slight metallic odour. The length ranges between 0.9 and 6.0 mm with a mean at 2.1 mm and the width ranges between 0.494 and 0.949 mm with a mean at 0.706 mm. Its melting point is 1059-1069°C. It is not required to test for vapour pressure as the melting point is above 300ºC. Solubility in water is pH dependent (acidic conditions). The solubilisation results of the oxido-reduction reaction of the copper metal into ionic copper. Cu(0) → Cu(I) → Cu (II). At low pH, these reactions are promoted. At pH 6.34-7.56 and at 20 °C the solubility is 1 mg/L.

Benefits of copper wire recycling

Copper is an extremely sought-after metal for recycling due to its efficiency and durability. It is one of the most profitable types of scrap metal and can easily be found in homes or businesses. From old, outdated appliances and electronics, to plumbing and auto parts, there are many places to find scrap copper quickly and easily. This extremely durable metal is often used for wires as it does not lose its electrical connectivity over time. Unfortunately, this means that it does not break down with regular waste, which doesn’t take advantage of its longevity and needlessly fills up landfills.

Copper can be recycled repeatedly for massive environmental and economic benefits. Copper retains its performance despite being recycled multiple times making it an economical metal for a range of industries. The process of recycling copper not only produces less carbon dioxide and greenhouse gases, but it requires less energy and effort than the costly process of extracting and refining raw, virgin iron. Using scrap metal to its full capacity by recovering copper and stripping the shielding from cables and wires, benefits businesses, the environment and you.  

COST ESTIMATION

Plant Capacity                                    12 MT/Day

Land & Building (5000 sq.mt.)  Rs. 5.24  Cr

Plant & Machinery                              Rs. 84    Lac

Working Capital for 2 Months    Rs. 30.63 Cr

Total Capital Investment                  Rs. 37.00 Cr

Rate of Return                                    26%

Break Even Point                               42%

• INTRODUCTION
• BENEFITS OF COPPER WIRE RECYCLING
• PROPERTIES OF COPPER GRANULE
• SPECIFICATION OF COPPER GRANULES
• COPPER GRANULES HIGH QUALITY
• COPPER GRANULES
• USES AND APPLICATION
• USAGES
• B.I.S. SPECIFICATION
• PROCESS FLOW CHART
• PRODUCTION PROCESS
• 1. GRADING
• 2. SHREADING
• 3. CRUSHING
• 4. AIR SEPARATION
• 5. VIBRATION SEPARATION
• 6. COLLECTING OF DUST
• PLANT AND MACHINERY
• WASTE COPPER CABLE GRANULATOR
• OVERVIEW
• WORKING
• PROCESS
• FEATURES
• WORKING PROCESS OF COPPER CABLE WIRE RECYCLING MACHINE
• CABLE WIRE RECYCLING
• WORKING PROCESS OF COPPER CABLE WIRE RECYCLING MACHINE
• ADVANTAGES
• EQUIPMENT ADVANTAGES
• TECHNICAL SPECIFICATION OF GRANULATOR
• 1. TECHNICAL PARAMETERS OF GRANULATOR
• 2. TECHNICAL SPECIFICATION OF RECYCLING PLANT
• MARKET OVERVIEW
• MARKET TREND
• COPPER FINDS USE IN ASSISTING THE BODY TO
• MOST OF THE COPPER IN THE BODY IS PRESENT IN THE FOLLOWING BODY PARTS
• COPPER RECYCLING BENEFITS
• RAW MATERIALS FOR COPPER RECYCLING
• COPPER SCRAP
• DIRECT SCRAP:
• NEW SCRAP:
• OLD SCRAP:
• THERE ARE 6 MAJOR SOURCES OF OLD SCRAP:
• COPPER RECYCLING RATE DEFINITIONS
• RECYCLING RATE DEFINITIONS
• RECYCLING INPUT RATE (RIR)
• OVERALL RECYCLING EFFICIENCY RATE (OVERALL RER)
• END OF LIFE RECYCLING EFFICIENCY RATE (EOL RER)
• DIFFERENT TYPES OF COPPER GRADES USED FOR RECYCLING
• COPPER RECYCLING STEPS
• COLLECTION
• SORTING
• CRUSHING
• SHREDDING
• MELTING AND PURIFICATION
• PURIFICATION PROCESS
• MELTING AND SOLIDIFYING COPPER
• PROCESSES USED
• COPPER WIRES AND CABLES
• WIRE AND CABLE SCRAP PROCESSING
• AUTOMOTIVE COPPER RECOVERY
• ELECTRONIC SCRAP TREATMENT
• HERE THE APPROACH IS SIMILAR TO THAT USED FOR AUTOMOBILES
• CHALLENGES AND FUTURE OF COPPER RECYCLING
• FUTURE OF COPPER
• PRINCIPLES OF PLANT LAYOUT
• STORAGE LAYOUT:
• EQUIPMENT LAYOUT:
• SAFETY:
• PLANT EXPANSION:
• FLOOR SPACE:
• UTILITIES SERVICING:
• BUILDING:
• MATERIAL-HANDLING EQUIPMENT:
• RAILROADS AND ROADS:
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• SPECIFIC FACTORS
• 6. TRANSPORTATION:
• A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• PLANT LAYOUT
• PRESENT MANUFACTURERS OF COPPER GRANULE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF COPPER CABLE SCRAP
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF COMPELETE COPPER CABLE RECYCLING PLANT
• SUPPLIERS OF POWER TRANSFORMERS
• SUPPLIERS OF ELECTRICAL PANEL
• SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
• SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
• SUPPLIERS OF AIR COMPRESSORS
• SUPPLIERS OF PLATFORM WEIGHING MACHINE
• SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
• SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
• SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)