Detailed Project Report on Copper Oxychloride 50% WP

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COPPER OXYCHLORIDE 50% WP

[EIRI/EDPR/4359] J.C.: 2545XL

INTRODUCTION

Copper Oxychloride 50% WP is a copper based broad spectrum fungicide which controls the fungal as well as bacterial diseases by its contact action. It also effectively controls the fungus resistant to other fungicides. Due to its fine particles, it sticks to the leaves and helps to restrict the growth of the fungus.

Copper based fungicides/bactericides are used extensively in agriculture. It has been observed that various types of copper compounds can be used to effectively treat various plant pathogens, and are available in different types of formulations including wettable powders, emulsifiable concentrates, water-based flowables and dry flowables (also known as water dispersible granules). Dry flowable products are generally dustless, free-flowing, granular products. They are popular among users because the products can be formulated with a higher percentage of active ingredients, are easy to use and have improved shelf life compared to the aqueous fungicides/bactericides. Dry bactericides/ fungicides can be stored for a long period of time, over wide extremes of temperature, without destroying the stability of the formulation.

While copper compounds have been known for their ability to control fungi/bacteria, the copper materials applied must be relatively non-toxic to the plants. Generally, inorganic copper compounds have been used because they have been observed to be non-phytotoxic, whilst most of the organic copper compounds have been found phytotoxic, especially in foliar applications.

With respect to the inorganic copper compounds, water soluble copper compounds are known to be extremely phytotoxic. As a result, water insoluble copper compounds are used as fungicides/bactericides.

Biological activity of the copper-based fungicides/bactericides is measured by the free Cu2+ ions available for consumption by the fungi or bacteria. The biological activity of a fungicide/bactericide increases with an increase in the amount of free Cu2+ ions released. Therefore, the fungicides/bactericides formulated based on water insoluble copper compounds are normally applied in relatively large amounts to effectively control the phytopathogenic fungi.

Dicopper chloride trihydroxide is the chemical compound with the formula Cu2(OH)3Cl. It is often referred to as tribasic copper chloride (TBCC), copper trihydroxyl chloride or copper hydroxychloride. It is a greenish crystalline solid encountered in mineral deposits, metal corrosion products, industrial products, art and archeological objects, and some living systems.

Natural occurrence

Cu2(OH)3Cl occurs as natural minerals in four polymorphic crystal forms: atacamite, paratacamite, clinoatacamite, and botallackite. Atacamite is orthorhombic, paratacamite is rhombohedral, and the other two polymorphs are monoclinic.

Atacamite and paratacamite are common secondary minerals in areas of copper mineralization and frequently form as corrosion products of Cu-bearing metals.

The most common Cu2(OH)3Cl polymorph is atacamite. It is an oxidation product of other copper minerals, especially under arid, saline conditions. Its color varies from blackish to emerald green. It is the sugar-like coating of dark green glistening crystals.

It is intended to prepare a Feasibility Report to install 3000 MT/Year Copper Oxychloride production facilities as a Green Field Project.

COST ESTIMATION

Plant Capacity 10 MT/Day

Land & Building (2525 sq.mt.) Rs. 3.08 Cr

Plant & Machinery Rs. 2.95 Cr

Working Capital for 2 Months Rs. 8.98 Cr

Total Capital Investment Rs. 15.35 Cr

Rate of Return 59%

Break Even Point 30%

CONTENTS

INTRODUCTION

USES/APPLICATIONS

MARKET OVERVIEW

PROPERTIES & CHARACTERISTICS

BIS SPECIFICATION

FORMULATION

RAW MATERIALS

RAW MATERIAL SUPPLIERS

MANUFACTURING PROCESS STEPS

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

UTILITIES REQUIREMENT (ESTIMATED-MONTH)

WASTE GENERATION & MANAGEMENT/GREEN BELT

PLANT & MACHINERY

SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS

PRELIMINARY LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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