Complete Technology Handbook on Corn Processing and other Maize Products (Starch, Maltodextrin Powder, Husk, Anhydrous Dextrose, High Maltose, Monohydrate Dextrose, Sorbitol, Ethanol) with Detailed Manufacturing Processes and Project Profiles

Welcome to the "Complete Technology Handbook on Corn Processing and Other Maize Products." This comprehensive guide takes you on a journey through the fascinating world of maize, exploring its taxonomy, origin, and evolution, and delving deep into its diverse applications, from corn starch to ethanol production and cattle feed. This handbook is designed to provide valuable insights into the various aspects of maize and its versatile derivatives, offering a wealth of information for both newcomers and industry professionals.

Maize, or corn, is a staple crop with a rich history that spans generations. In this handbook, you will embark on an educational voyage that unveils its taxonomy, origin, and evolutionary journey. You will gain a deeper understanding of maize, from the early stages of its life cycle – emergence, leaf collars, and silking – to the fascinating botanical features that make it such a unique and adaptable crop.

As you turn the pages, you'll discover the intricate aspects of floral biology, mating systems, and the different types of corn, including Dent Corn, Flint Corn, Sweet Corn, Flour Corn, and more. You'll delve into the complex world of pollination and fertilization, learning how corn seeds are dispersed and their crucial role in nutrition, embryo growth, and the anthesis-silking interval.

This handbook also equips you with practical insights into starting a maize unit. It covers the market potential, selection of milling equipment, and the business licensing process, ensuring you're well-prepared to enter the maize industry. Additionally, it highlights the importance of choosing the right maize seeds, milling equipment, and factory layout for a successful venture.

In this book, you'll explore post-harvest handling, including safe maize storage practices. From using silos to categorizing kernels based on quality and protecting against pests like the maize weevil and moths, this chapter provides essential guidance for preserving your maize harvest. It also delves into the dynamic world of maize market analysis and segmentation, reflecting the ever-evolving nature of this industry. The book takes you into the world of export-oriented units, providing a step-by-step guide for those looking to expand their reach beyond borders. It outlines the process of starting exports, from organization establishment to finding buyers and navigating customs procedures.

The subsequent chapters each focus on specific aspects of maize, ranging from classification and hybrid seed production to processing technologies for products like corn oil, corn starch, corn syrup, dextrose, sorbitol, and more. These chapters offer a deep dive into the processes, applications, and benefits associated with maize and its derivatives.

Each chapter within this handbook is an exploration of a different facet of maize's journey – from the fields to our tables, industries, and beyond. This knowledge is a valuable resource for entrepreneurs, farmers, agricultural enthusiasts, and industry professionals. It empowers you to understand, engage with, and contribute to the maize industry at various levels.

We believe that the information you'll find here will not only expand your knowledge but also ignite your curiosity about the boundless potential of maize. Whether you're interested in improving agricultural practices, developing new maize-based products, or simply gaining a deeper appreciation for this remarkable crop, you'll find inspiration within these pages.

This handbook is a gateway to unlocking the diverse possibilities of maize and the opportunities it presents for agriculture, industry, and innovation. We invite you to journey through these pages with an open mind and a thirst for knowledge. As you explore each chapter, may you uncover the wealth of potential and possibilities that maize holds, not only as a vital crop but as a catalyst for innovation and positive change.

The book covers a wide range of topics connected to Maize Products, as well as their manufacturing processes. It also includes contact information for machinery suppliers, as well as images of equipments. The book contains chapters : Introduction, How to Start Maize Unit?, Outlook and Feature, Export Oriented Unit, Maize Classification, Maize Hybrid Seed Production Technology, Maize Seed Production Technique, Improved Technologies to Produce Higher Maize Production, Corn Oil Production, Corn Starch Technology, Corn Steep Liquor (CSL) Manufacture, Corn Syrup (High Fructose Corn Syrup - HFCS) Technology, Cornick (Corn Nut) Technology, Cornmeal Manufacture Technology, Cornstalk Fiddle Technology, Hominy Corn Production, Popcorn Manufacture, Corn Flakes Manufacturing Technology, Maize Gluten Technology, Corn Silk Manufacture, Corn Husk Production, Anhydrous Dextrose Production, High Maltose Syrup Production, Maltodextrin Powder Manufacture, Monohydrate Dextrose (DMH), Sorbitol 70%, Vitamin C, Ethanol Production Using Corn, Cattle Feed from Corn, Methods of Preparing Compost, Sweet Corn Packaging, Plant Economics of Corn Dry Milling Plant, Plant Economics of Corn Grits, Plant Economics of Grain Based (Maize, Wheat) Ethanol Plant, Plant Economics of Maize/Corn and its By-products like Starch, Corn Oil, Corn Syrup, Dextrose Mono-hydrate, Dextrin, Maltodextrin, Maize Germ, Sorbitol Powder, High Fructose Corn Syrup, Gluten, Animal Feed, Plant Economics of Maize Starch Processing Plant, Plant Economics of Roasted and Non-roasted Corn Flakes Manufacturing Unit, Plant Economics of Sorbitol 70% Manufacturing Unit, Plant Economics of Starch to Sweeteners (Maltodextrin, DE40 Syrup, Maltitol, Dextrose Monohydrate), Plant Economics of Wheat and Corn Milling.

We hope this handbook enriches your understanding of maize and the maize processing industry. May it serve as an essential resource in your exploration of this remarkable and ever-evolving world of maize.

Chapter 1

Introduction 

Taxonomy, Origin and Evolution

Taxonomy 

Origin and Evolution

Developmental Stages (Life Cycle) 

VE – Emergence

V1 – First leaf collar

V3 – Third leaf collar 

V7 – Seven leaf collar 

V10 – Ten leaf collar 

VT – Tasseling 

R1 – Silking 

R6 – Physiological Maturity

Botanical features

Floral Biology

Mating Systems 

Type of corn 

Dent Corn

Flint Corn 

Flour Corn

Sweet Corn

Popcorn 

Pod Corn 

Waxy corn 

High-amylose corn 

Pollination and Fertilization 

Seed Dispersal 

Corn seed anatomy 

Function 

Protective Features

Nutrition 

Embryo 

Growth 

Anthesis-Silking Interval 

Flour Corn

Sweet Corn 

High-amylose corn 

Chapter 2

How to Start Maize Unit? 

Market Potential 

Find the Right Location

Get Custom Business Plan 

Prepare Factory Place and Corresponding Equipment 

Getting Business License and Permits 

 Identify Your Suppliers 

Choose the Correct Milling Machine 

Register Your Business 

Market and Launch Your Product 

Determine the Corn Seeds Sources for Flour Mill Production 

Choose the Most Suitable Maize Milling Equipment, Process Design and Best Facotry Layout 

Chapter 3

Outlook and Feature 

Post-Harvest Handling and Supply Chain Scenario 

Storing of maize – Best practices for safer and longer maize post harvest storage

The silo (storing bins) should meet certain specifications

Place only healthy grains in the silo

Categorize the kernels based on quality

Chemical protection 

Regular inspections 

Maize Weevil 

Lesser grain borer 

Moths like Sitotroga cerealella 

Red rust flour beetle 

Demand & Consumption Trends 

Maize Market Analysis 

Maize Industry Segmentation 

Maize Market Trends 

Increase in Demand for Animal-based Protein Sources 

North America to Dominate the Global Maize Market 

Maize Market: Key Drivers, Trends, and Challenges 

Key Maize Market Driver 

Key Maize Market Trend 

Key Maize Market Challenge

Parent Market Analysis 

Outlook of maize R&D and policy 

R & D outlook 

Government initiatives, policies & measures 

Chapter 4

Export Oriented Unit 

Introduction 

Starting Exports

Establishing an Organisation 

Opening a Bank Account 

Obtaining Permanent Account Number (PAN) 

Obtaining Importer-Exporter Code (IEC) Number 

Registration cum membership certificate

Selection of product

Selection of Markets 

Finding Buyers 

Sampling 

Pricing/Costing 

Negotiation with Buyers 

Covering Risks through ECGC

Processing an Export Order 

Customs House Agents

Documentation 

Submission of documents to Bank 

Realization of Export Proceeds 

Chapter 5

Maize Classification 

Flint Corn (Zea mays indurata) 

Dent Corn (Zea maya indentata)

Sweet Corn (Zea mays saccharata) 

Flour Corn (Zea mays amylacea) 

Popcorn (Zea mays everta) 

Waxy Corn

Pod Corn 

High-Lysine Corn 

High-Oil Corn 

Blue Corn 

Ornamental Corn 

Corncob Corns 

Chapter 6

Maize Hybrid Seed Production Technology 

What is a maize hybrid? 

Hybrid composition 

Seed classes 

Planning seed production requirements 

Field management of hybrid seed production 

Flow diagram for seed production 

Crop establishment 

Roguing: removal of off-types 

Detasseling 

Male removal 

Inspections of the seed crop 

Chapter 7

Maize Seed Production Technique 

Introduction 

Features of Quality Seed 

Importance of Good Quality Seed 

Method of Maize Seed Production 

Technical Aspects for Quality Seed Production 

Basic Knowledge for Maize Cultivation 

Climate and soil condition 

Marketing plan  

Selection of land  

Crop rotation for reducing disease and pest 

Works before Cultivation of Maize 

Selection of variety 

Land Preparation and Sowing 

Field sanitation before cultivation 

Application of FYM (Farm yard manure) 

First ploughing 

Second plowing & sowing of maize 

Sowing 

Methods of sowing seeds 

Best Fertilizer for Maize 

Nitrogen 

Phosphorus 

Potassium 

Compost manure 

Fertilizers for irrigated maize 

Application of FYM or compost 

Application 

Fertilizer for rainfed maize 

Application of fertilizer 

Pre-treatment of seeds with biofertilizer 

For Hybrid Maize fertilizers 

Organic nutrient management 

NPK fertilizer application 

NPK dose of fertilizers 

Method of fertilizer application 

Major Pest & Diseases 

Harvesting of Maize 

Irrigation in Maize Farming 

Weed control/Inter culture operations in Maize Farming 

The yield of Maize or Corn 

Post-Harvest Processing and Storage 

 Drying maize properly 

 Using Effective Storage Systems 

Major Actions to Be Taken by Seed Production Cooperative 

Land and variety selection 

Chapter 8

Improved Technologies to Produce Higher Maize Production 

Crop establishment 

Selection of cultivar 

Sowing time

Seed rate 

Seed treatment 

Crop geometry 

Method of planting 

Zero tillage 

Ridge/raised bed planting 

Flat sowing 

Transplanting 

Furrow planting 

Water management 

Flood irrigation 

Furrow irrigation 

Above ground drip irrigation 

Sub-surface drip irrigation 

Partial root drying irrigation 

Weed management 

Nutrient management 

Integrated nutrient management 

Fertigation 

Insect and pest management 

Integrated pest management (IPM) 

Biological pest management 

Chapter 9

Corn Oil Production

Characteristic of Corn OIl 

Application 

Health benefits of Corn oil 

Lowers cholesterol

Healthy heart 

Maintains blood pressure 

Skin health 

Hair health 

Useful for pests 

Traditional uses 

Precautions 

Corn Oil Production Process

Corn Oil Production Process - Kernels Preparation 

Corn Oil Production Process - Oil Pressing 

Corn Oil Production Process - Solvent Extraction 

Corn Oil Production Process - Oil Refining 

Processing Corn by Wet Milling

Processing Corn Dry Milling

Corn Oil Extraction Plant 

Corn oil processing technology 

Corn germ separation 

Dry method corn germ separation

Wet method corn germ separation 

Half-wet corn germ separation 

Corn oil production process

Corn germ pre-pressing process 

Corn oil solvent extraction

Aqueous enzymatic corn oil making 

Corn oil refining 

Machinery & Equipment required to Setup Corn Germ Oil Mill Plant 

Corn Germ Oil Mill Plant Process

Seed Cleaner

Oil Expeller/Oil Press 

Filter Press with Pump 

Bucket Elevator

Screw Conveyor 

Chapter 10

Corn Starch Technology 

Origin 

Function 

Composition 

Commercial Production 

Application 

Nutrition 

Chemicals in Cornstarch 

Components of Cornstarch 

Cornstarch and Corn Flour 

Production of Cornstarch 

Uses of Cornstarch 

Corn starch process description 

Corn Cleaning and Steeping 

Milling , Germ separation and drying 

Grit milling and fiber washing 

Starch and gluten separation and starch washing 

Gluten dewatering and drying

Starch dewatering and drying 

Centrifuge and hydrocyclones 

Starch dewatering 

Starch drying 

Chapter 11

Corn Steep Liquor (CSL) Manufacture 

Appearance 

Applications 

Quality Specifications 

Chemical Properties of Corn Steep Liquor 

Uses for Corn Steep Liquor

Amino Acids and their Function in Plants 

Agricultural Use of Corn Steep Liquor 

People Crack Corn and why we Care 

Organic Corn Steep Liquor: 

Conventional Corn Steep Liquor

Animal Feed 

Fermentation 

Fertilizers 

Growth Factors of Corn Steep Liquor (CSL) Market 

Chemical composition of corn steep liquor (DM basis)

Ingredients and chemical composition of the diets (DM basis) 

Chemical composition 

A multifunctional extract from corn steep liquor 

Packaging 

Key Benefits for Industry Participants & Stakeholders 

Chapter 12

Corn Syrup (High Fructose Corn Syrup - HFCS) Technology 

Uses 

Commercial Preparation 

Substitutes 

Coconut sugar  

Honey, maple syrup, or agave nectar  

Raw sugars  

Muscovado sugar 

Plain white sugar 

What foods contain high fructose corn syrup? 

What is HFCS?  

Is HFCS safe?  

Foods that contain HFCS 

Where does HFCS come from? 

How much fructose is in HFCS? 

Is HFCS less safe than other sweeteners? 

High fructose corn syrup manufacturing process  

Raw Materials 

The Manufacturing Process 

Separating corn starch from corn  

Converting corn starch into corn syrup 

Converting corn syrup into high fructose corn syrup 

Quality Control 

How to make corn syrup from corn starch? 

The Manufacturing Process 

Separating corn starch from corn 

Converting corn starch into corn syrup 

Converting corn syrup into high fructose corn syrup 

The process of making corn starch syrup 

Starch mixing 

 High temperature liquefaction 

 High temperature liquefaction 

Decolorization 

Filter process in the process of making corn starch syrup 

Ion exchange 

Three-effect vacuum concentration 

Chapter 13

Cornick (Corn Nut) Technology 

Description 

Are Corn Nuts Healthy? 

Fats 

Carbohydrates 

Fiber 

Other Nutrients 

Sodium 

Fitting Corn Nuts into Your Diet 

Corn Nuts Nutrition Facts 

Corn Nuts Nutrition Facts 

Can Corn Nuts be used in Food Preparation? 

Corn Nuts for Snacking Paradise 

Puffed Snack Food Production Line 

Features of Snack Food Processing Machinery

Main Features of Food Extruder Machine 

Processing Equipment in Snacks Manufacturing Plant 

Puffed Snack Food Production Line Technical Parameters 

Chapter 14

Cornmeal Manufacture Technology 

What Is Cornmeal?  

Corn-Based Substitutes

Varieties of cornmeal 

Cornflour (Or Polenta Flour) 

Corn Grits 

Polenta 

Corn Flakes 

Tortilla Chips 

Masa Harina 

Hominy Grits 

Non-Corn Substitutes  

Semolina 

Ground Oats 

Wheat Flour 

Rice Flour 

Ground Flaxseed 

Cornmeal vs. Polenta vs. Corn Flour vs. Grits 

Polenta 

Grits  

Cornmeal  

Processing 

Cleaning / Pre-cleaning of raw maize 

 Conditioning 

Degermination (Optional) 

Milling and sifting 

Fortification (Optional) 

Fine milling (Optional) 

Packaging 

Processing Equipment 

Maize Milling Plant (50~100 Ton/Day) 

Maize Processing Plant 

Precooked Corn Processing Plant 

Corn cleaning and peeling plant 

Chapter 15

Cornstalk Fiddle Technology 

Construction 

Corn Stalk Fiber Material and Its Performance 

Materials and Equipment 

Corn Stalk 

Fibers Used for Comparison 

 Asphalt 

Aggregate 

Preparation of Corn Stalk Fibers 

Oil Absorption Test 

Corn Stover Pellet Machine 

 The main technical parameters  

Chapter 16

Hominy Corn Production

Hominy Corn Uses 

Production

Chapter 17

Popcorn Manufacture 

Popcorn Nutrition Facts 

Carbs 

Fats 

Nutrition Information for Toppings 

Protein 

Vitamins and Minerals 

Calories 

Health Benefits

Help Balance Weight 

Improve Digestion 

Ward Off Disease 

Prevents Diverticulitis 

Allergies 

Popcorn antioxidants benefits 

Popcorn helps in metabolism and provides energy 

Popcorn helps to reduce depression 

Popcorn supports healthy bone function 

Popcorn controls blood sugar level

Popcorn combats tumour cells 

Popcorn reduces craving for food 

Popcorn Prevents Aging 

Popcorn Lowers Cholesterol Levels 

Popcorn Controls Anaemia 

Popcorn helps in relieving constipation 

Manage body weight 

Uses of Popcorn 

Component of popcorn 

Popcorn Processing 

Processing of Popcorn 

Cleaning the popcorn 

Popping 

Packaging of Product 

Equipment for Popcorn Processing 

Grain Delivery 

Popcorn Making Machine 

Popcorn Caramelizing Machine 

Electricity Oven 

Popcorn Filling Machine

Chapter 18

Corn Flakes Manufacturing Technology

Nutritional value of corn flakes 

The Objectives of this Business 

Raw Materials 

Packaging Materials 

Marketing Strategy for Corn Flakes Manufacturing Business 

Business Plan 

Product Specification 

Corn Flakes Manufacturing Process 

Step 1: Grain Cleaning 

Step 2: Corn Grit Section 

Step 3: Corn Flakes Section 

Machinery Equipment for Corn Flakes Manufacturing Business 

Health Benefits of Corn Flakes 

Increases Haemoglobin 

Rich in antioxidants 

Promotes Heart Health 

May Prevent Cancer 

May Aid in Weight Loss 

Chapter 19

Maize Gluten Technology 

Features of Corn protein 

Applications of Corn protein supplies 

Specification of Corn gluten 

Functional Advantages 

Poultry Feed 

Cattle Feed

Herbicide 

Handling and Storage 

Production

Nutritional Attributes 

Main constituents 

Corn Gluten Feed & Meal Test 

High quality drying systems 

Drying Technology and Systems 

Rotary Drum Dryers for Biomass Products 

Tube Bundle Dryers 

Flash Tube Dryers 

Belt Dryer 

Energy Plants & Technology 

Grate-firing Systems from Büttner 

Steam Generator from Büttner 

Thermal oil heaters 

Chapter 20

Corn Silk Manufacture

Development 

Function 

Pathology 

Benefits of corn silk 

Provides antioxidants 

Has anti-inflammatory properties 

May manage blood sugar 

May lower blood pressure 

May reduce cholesterol 

Provides Vitamin C

Reduces Blood Sugar 

Reduces Gout 

Treats Bedwetting 

Helps Cope With Kidney Problems 

Boosts Digestion 

Controls Bleeding  

Increases Urine  

Provides Nutrients  

Treats Rashes and Boils  

Chapter 21

Corn Husk Production 

Description 

Applications of Corn Husk 

Production of flameretardant composites 

Corn husk in polymer matrix

Corn husk/polyester composite 

Corn husk/polypropylene composite 

Corn husk/polyethylene composite  

Synthesis of biodegradable plastics and wood plastic composites using corn husk 

Characterization of Corn Husk Agro-Residue Samples Moisture Content 

Corn husk residue samples 

Characterization of corn husk agro-residue samples 

Moisture content 

Density 

Chemical composition 

Scanning electron microscopy (SEM) 

Thermogravimetric analysis 

X-ray diffraction (XRD) analysis 

Tensile properties 

Quality Improvement of Corn Husk as Raw Material for Textile Products 

Classification of Textile Fiber

Natural fiber 

Synthetic Fibers 

The Characteristic and Tenacity of Fibers 

Methods 

Chapter 22

Anhydrous Dextrose Production 

Introduction 

Functional Advantages 

Injectable Glucose 

Bulking Agent and Carrier 

Applications 

Oral Re-Hydrating Agent

Saline Solution 

Food 

Beverage 

Canning 

Confectionery 

Pharmaceutical

Fermentation industry 

Chemical Processes 

Handling and Storage 

Uses 

Key Players 

Anhydrous Glucose Production Processes 

Chapter 23

High Maltose Syrup Production  

Functional Advantages Crystallising 

Functional Advantages 

Texture Enhancers 

Stabilizer 

Fermentation 

Humectants 

Handling and storage 

High-Maltose Corn Syrup vs. High-Fructose Corn Syrup 

Nutrition Facts 

High maltose corn syrup production 

Operation conditions 

The technology process in the high fructose corn syrup production plant: 

Machine type select: 

High fructose corn syrup products specifications 

Maltose Syrup Processing Machinery

Step 1: Mixing process 

Step 2: The liquefaction process 

Step 3: The deproteinization process 

Step 4: The saccharification process 

Step 5: The decolorization process 

Step 6: The decarburization process 

Step 7: The Ion exchange process 

Step 8: The evaporation process 

Step 9: Final product storage 

Step 10: Lab 

Chapter 24

Maltodextrin Powder Manufacture

What Is Maltodextrin Made From? 

What Is Maltodextrin Used For? 

 Maltodextrin Nutrition 

Take Home Message 

Maltodextrin Properties 

Chapter 25

Monohydrate Dextrose (DMH)

Applications 

Product Details

Production process 

Uses 

Food Application 

Industrial Applications 

Benefits 

Chapter 26

Sorbitol 70% 

Benefits and uses 

Applications & Liquid sorbitol uses 

Functional Advantages 

Humectants 

Emollient 

Sweetner Diet Foods 

Tobacco 

Personal care 

Bio-Fuel 

Processed Foods 

Pharmaceuticals 

Cosmetics 

Toothpaste 

Skin cream and cream foundation 

Emulsion 

Foods 

Diabetic diets 

Handling and Storage 

Sorbitol Production 

Superstructure for the renewable production of xylitol and sorbitol 

Manufacture of sorbitol from maize starch 

Conversion of Maize Starch into liquid glucose

Chapter 27

Vitamin C

Introduction 

Chemical Structure 

Sources 

Property 

Health Benefits of Vit. C

Chapter 28

Ethanol Production Using Corn

What is Corn Ethanol?

Uses 

Manufacturing processes 

Industrial Ethanol Production 

Wet Milling  

Dry Grind 

Chapter 29

Cattle Feed from Corn 

Introduction 

Characteristics of corn used as feed for fattening cattle 

Corn contains high energy 

The nutrient composition of corn varies greatly 

Yellow corn contains more lutein 

Diversified shapes of corn feeding cows 

Corn lacks selenium in some areas 

Corn has low saturated fatty acid content 

The best form of corn feeding cattle 

How to make cattle feed from corn maize? 

Complete maize cattle feed manufacturing process 

Whole set corn cattle feed making machines for cattle feed mill plants

Raw materials for cattle feed making plant 

How to make cattle feed formula? 

Preparation of concentrated feed 

Recommended concentrate formula of common raw materials for beef cattle 

Corn-soybean meal-cotton seed meal type 

Corn-soybean meal-flax cake type 

Corn-soybean meal-sunflower cake type

Corn-cottonseed mealrapeseed cake type

Corn-cottonseed meal-flax cake type 

Corn-cottonseed mealsunflower cake type 

Cattle feeding concentrate: How to keep the quality and freshness of corn for a long time? 

Storage characteristics

Mildew of corn 

Pests of corn 

Storage method 

Storage of corn flour 

Chapter 30

Methods of Preparing Compost 

Manure (FYM) 

Introduction Farm Yard 

Properties of Farmyard Manure 

Advantages of Farmyard Manure 

Factors Affecting Nutritional Build up of FYM 

How to make Farmyard Manure 

Methods of preparation of Farmyard Manure (FYM) 

Farmyard manure preparation with Pit method

Gathering of animals excreta 

Pit digging

Pit filling 

Number of pits 

Farmyard manure preparation with Trench method 

Farmyard manure preparation with Heap method 

Improved Farmyard manure preparation through sunlight, rain and runoff protection 

Application of Farmyard Manure

Uses of Farmyard Manure

Chapter 31

Sweet Corn Packaging 

Introduction 

Cereal grains 

Sweet Corn 

Packaging 

Need of packaging 

Types of Packaging 

Selection of Packaging Material 

Packaging Material 

LDPE

PET

Polypropylene 

Glass 

Aluminium

Poly Vinyl Chloride (PVC) 

Some recent trends in packaging 

Modified atmosphere packaging 

Active and Intelligent Packaging

Aspectic Packaging 

Labelling 

Packaging & Labelling Laws - FSSAI 

General requirement for packaging: 

Information 

Quality Considerations During Packing 

Packaging Machines 

Chapter 32

Plant Economics of Corn Dry Milling Plant 

Introduction 

Process overview of corn dry milling 

Tempering

Degermination 

Aspiration 

Gravity separation 

Roller milling and sifting 

Manufacturing Process  

Cleaning 

Conditioning 

Degermination 

Drying 

Cooling 

Grading 

Milling  

Process flow diagram 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment

Turn Over/Annum

Chapter 33

Plant Economics of Corn Grits

Introduction 

Manufacturing Process 

Technological process of corn grits and flour production line

Multifunctional Corn Grits and Corn Flour Machine Set Technological Process 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment

Turn Over/Annum

Chapter 34

Plant Economics of Grain Based (Maize, Wheat) Ethanol Plant 

Introduction 

Manufacturing process of ethanol from grain

Liquefaction 

Fermentation 

Distillation 

Distillers Dry Grain & Solubles (Ddgs) 

Technology for Ethanol from Broken Rice or other Grain 

Acid hydrolysis of damaged rice 

Incubation at varying conditions 

Acid hydrolysis at varying temperatures 

Acid hydrolysis at varying physical treatment

Thermo chemical process in hydrolysis 

Plant Economics 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Raw Materials 

Total Capital Investment

Turn Over/Annum 

Chapter 35

Plant Economics of Maize/Corn and its By-products like Starch, Corn Oil, Corn Syrup, Dextrose Mono-hydrate, Dextrin, Maltodextrin, Maize Germ, Sorbitol Powder, High Fructose Corn Syrup, Gluten, Animal Feed

Corn Wet Milling 

Various uses of corn 

Process flow diagram of wet corn milling processes

Manufacturing process of liquid glucose 

Processing details of maize starch 

Manufactures of starch and allied products

Maize Starch 

Manufacture of corn syrup 

Manufacture of high fructose corn syrup 

Maize Processing Process Sheet 

Manufacturing Process for Liquid Glucose 

Raw Materials 

Manufacture of dextrose monohydrate and dextrose anhydrous

Dextrose Manufacture 

Manufacturing Diagram of Liquid Glucose 

Plant Economics 

Land & Building 

Plant & Machinery

Manufacturing diagram of anhydrous dextrose

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment

Turn Over/Annum 

Chapter 36

Plant Economics of Maize Starch Processing Plant 

Consumption Pattern of Maize in India 

Method of Maize Processing 

Dry Milling Process Flow 

Wet Milling Process Flow 

Starch Manufacturing Process Flow Diagram 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month

Total Capital Investment

Turn Over/Annum 

Chapter 37

Plant Economics of Roasted and Nonroasted Corn F lakes Manufacturing Unit

Introduction 

Manufacturing Process 

The Process of Corn Flakes 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital

Working Capital Requirement/Month 

Total Capital Investment

Turn Over/Annum 

Chapter 38

Plant Economics of Sorbitol 70% Manufacturing Unit 

Introduction

Manufacturing Process

Raw Materials

Process Description

Maize Storage, Maize Precleaning, Receiving and Weighing 

Maize Steeping 

Sulphur Water Generation

Coarse Grinding and DeGermination 

Fine Milling, Fibre Washing and Drying

Starch Separation 

Gluten Dewatering and Drying

Liquid glucose plant and sorbitol plant

Manufacture of Sorbitol from Maize Starch 

Conversion of Maize Starch into liquid glucose 

Plant Economics 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment

Turn Over/Annum 

Chapter 39

Plant Economics of Starch to Sweeteners (Maltodextrin, DE40 Syrup, Maltitol, Dextrose Monohydrate)

Introduction 

Production method of glucose/corn syrup 

Block Diagram of Sweetener Plant 

Acid-catalyzed Hydrolysis 

Acid–Enzyme Processes 

Corn 

Classes 

Process flow diagram of fructose syrup 

Special grades for corn 

Manufacturing process of sorbitol 

Plant Economics 

Land & Building 

Plant & Machinery 

Fixed Capital 

Working Capital Requirement/Month 

Total Capital Investment

Turn Over/Annum 

Chapter 40

Plant Economics of Wheat and Corn Milling 

Introduction 

Production Process 

Process flow diagram for Maize processing 

Packaging 

Quality Standards 

Manufacturing Process 

Maize slection and blending 

Cleaning 

Conditioning or Tempering

Milling 

Conveying System 

Patent Flour