Detailed Project Report on corrugated boxes and mono carton making plant
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CORRUGATED BOXES
AND MONO CARTON MAKING PLANT
[CODE NO 4315]
Paper makers in the country are becoming conscious of the needs of container industry and are working to improve the existing qualities. In India textile, tea, tobacco and coffee are probably the largest consumers of papers. Out of the total paper production about 35 per cent goes to the packaging industry. With the advancement of industry, the production of paper and paper board is bound to increase, and the major increase will be in the field of packaging papers and boards. Paper is intact replacing the older materials used for packaging. In addition, paper in packaging is economical; light easy to handle and superior. Corrugated boxes and solid fibre containers are extensively being used in place of wooden boxes.
The advantages of corrugated boxes to other packaging materials may be summed as under.
1. Light weight.
2 Low cost.
3. Easy setting up and letting.
4. Small storage space required.
5. Cushioning properties.
6. Easy handling.
7. Adaptability to interior packing.
8. Attractive printing.
9. Wide source of supply.
The common types of corrugated fibre boards are:
Single Faced Corrugated Fibre Boards:
Single faced corrugated fibre board is made by gluing a flat sheet of liner board to a sheet of corrugating machine and formed into a series of arches. Single faced board provides a considerable amount of cushioning for any product wrapped in it. These boards are extensively used for wrapping of interior packing. Fragile items are often enclosed in this type of fibre board before packed in larger containers.
Double Faced Corrugated Fibre Boards:-
In this type of corrugated fibre boards, one flat facing is glued to each side of corrugating member, the primary use is for shipping containers. It can also be used in the form of interior packing of glass wares and other fragile articles which require protection.
Double Wall corrugated fibre Boards:
Double wall corrugated fibre boards comprise of three flat facings and tow corrugating members combined. The principal use of double wall corrugating fibre board is in making boxes. Excellent strength of boxes made from such a fibre board permits the use of boxes of greater size and gross weight.
Tripple wall corrugated Fibre Boards:
Tripple wall corrugated fibre board sheet comprises of four flat facings and three corrugated members combined. These fibre boards are used for making boxes which are used for packing large and heavy articles.
Solid fibre board’s containers are made from solid fibre sheets by gluing or lamination two or more plies of paper boards together on a pasting machine to form a single sheet. By varying the number of sheets the thickness of the resulting solid fibre board is altered. Besides their use as containers, owing to their toughness, solid fibre boards are also used as lithographic cutouts, advertising display sings, separator pads and partitions.
COST ESTIMATION
Plant Capacity 220 MT/Day
Land & Building (20000 sq.mt.) Rs. 10.59 Cr
Plant & Machinery Rs. 28.00 Cr
Working Capital for 1 Month Rs. 13.19 Cr
Total Capital Investment Rs. 54.08 Cr
Rate of Return 44%
Break Even Point 36%
- INTRODUCTION
- THE COMMON TYPES OF CORRUGATED FIBRE BOARDS ARE:
- SINGLE FACED CORRUGATED FIBRE BOARDS:
- DOUBLE FACED CORRUGATED FIBRE BOARDS:
- DOUBLE WALL CORRUGATED FIBRE BOARDS:
- TRIPPLE WALL CORRUGATED FIBRE BOARDS:
- CONSTRUCTION & PROPERTIES
- TYPES OF BOARDS
- USES & APPLICATIONS
- INDIAN PACKAGING INDUSTRY
- MARKET DATA
- PACKAGING MARKET SEGMENTATION
- PACKAGING MARKET SEGMENTATION
- CORRUGATION INDUSTRY IN INDIA
- KEY TRENDS
- FUTURE OF CORRUGATION INDUSTRY
- MARKET OVERVIEW OF CORRUGATED BOARD & BOXES
- FUTURE TRENDS
- INDIA CORRUGATED BOX MARKET IS EXPECTED TO REACH OVER INR 63,000 CRORE BY FY’2023
- FUTURE TRENDS
- MARKET SEGMENTATION OF CORRUGATED BOXES
- MARKET SHARE (2020)
- TRENDS IN CORRUGATED PACKAGING
- FIT-TO-PRODUCT
- SUSTAINABILITY
- DIGITAL PRINTING GROWTH
- GLOBAL MARKETING POSITION OF CORRUGATED BOARD AND BOXES
- SINGLE-WALL CORRUGATED BOXES SOLD IN LARGEST NUMBERS
- SLOTTED BOXES TO REGISTER HIGHEST DEMAND
- PROCESSED FOOD SECTOR GENERATED HIGHEST REVENUE
- ASIA-PACIFIC (APAC) REGION TO OBSERVE LARGEST SHARE AND FASTEST GROWTH
- INDIAN CORRUGATED BOXES INDUSTRY RISING IN INTERNATIONAL MARKET
- RAW MATERIALS
- KRAFT PAPER:-
- ADHESIVE:-
- SODIUM SILICATE:-
- STARCH:-
- FUTURE PROSPECT OF CORRUGATED BOXES
- B.I.S. SPECIFICATION
- FOR MONO CARTON BOX BOARD
- MANUFACTURING PROCESS OF CORRUGATED BOXES
- BOX MAKING:-
- 1. REGULAR SLOTTED CARTON
- 2. OVERLAP SLOTTED CARTON
- 3. CENTRE SPECIAL SLOTTED CARTON
- 4. CENTRE SPECIAL OVERLAP SLOTTED CARTON
- 5. FULL OVERLAP SLOTTED CARTON (FOL)
- 6. CENTRE SPECIAL FULL OVERLAP SLOTTED CARTON (CSFOL)
- 7. HALF SLOTTED CARTON WITH COVER (SPTHS)
- 8. HALF SLOTTED CARTON WITH HALF SLOTTED PARTIAL COVER (PTHS)
- 9. FULL TELESCOPE HALF SLOTTED CARTON (FTHS)
- 10. DESIGN STYLE CARTON WITH COVER (SCD)
- 11. FULL TELESCOPE DESIGN STYLE CARTON (FTD)
- 12. PARTIAL TELESCOPE DESIGN STYLE CARTON (FTD)
- 13. DOUBLE COVER CARTON (DC)
- 14. INTERLOCKING DOUBLE COVER CARTON
- 15. BLISS CARTONS (NO. 2 & NO. 4 STYLE)
- 16. DOUBLE THICKNESS SCORE LINE BOXES
- 17. DOUBLE SLIDE CARTONS (DS)
- 18. TRIBLE SLIDE CARTON (TS)
- PROCESS FLOW DIAGRAM
- WJ SERIES AUTOMATIC CORRUGATED CARDBOARD PLANT
- FEATURES
- SPECIFICATIONS
- CONTENT OF THE LINE
- MACHINES REQUIRED & THEIR DESCRIPTION
- SINGLE FACE CORRUGATING MACHINE:-
- BOARD CUTTING MACHINE:-
- PASTING MACHINE
- SHEET PRESS:
- HEAVY DUTY ECCENTRIC SLOTTER:
- CORRUGATING SHEET PRINTING MACHINE:
- 4. BAR ROTARY CUTTING & CREASING MACHINE
- PARTITION SLOTTER:
- CORRUGATING ADHESIVE
- EXAMPLE 1
- EXAMPLE 2
- EXAMPLE 3
- EXAMPLE 4
- EXAMPLE 5
- USES AND APPLICATION OF MONO CARTON
- FOLDING CARTON
- MARKET OVERVIEW OF MONO CARTON
- GROWING DEMANDS
- FUTURE TRENDS
- MARKET TRENDS OF MONO CARTON
- GROWING DEMAND FOR FOLDING CARTON PACKAGING IN INDIA AND SOUTHEAST ASIA
- CONSOLIDATION TO CONTINUE IN PAPER PRODUCTION AND CONVERSION SEGMENTS
- A FEW LARGE PLAYERS, ALONG WITH MANY SMALL COMPANIES
- MARKET OF PAPER AND PAPER PRODUCTS
- MANUFACTURERS/SUPPLIERS OF MONO CARTON
- INNOVATION IN FOLDING CARTON
- MANUFACTURING PROCESS OF MONO CARTON
- THE FOLDING CARTON MANUFACTURING PROCESS OVERVIEW
- 1. DIE-LINES AND SHEET LAYOUT
- 2. SHEETING & PRINTING
- 3. POST-PRESS FINISHES
- 4. DIE-CUTTING
- 5. FOLDING/GLUING
- SEQUENCES IN MONO CARTON MANUFACTURE
- DUPLEX BOARD BOXES (MONO CARTONS)
- TYPES OF MONO CARTON
- MONO CARTONS
- FOLDING CARTONS
- LITHO-LAMINATED CARTONS
- E FLUTED
- G FLUTED
- PLASTIC CARTONS
- COSMETICS
- FRAGRANCES
- HEALTHCARE
- RIGID BOXES
- MANUFACTURING STEPS IN FOLDING CARTON MAKING
- PACKAGE DESIGN
- LAYOUT
- FIGURE 2 & 3
- DIE MAKING
- FIGURE 4
- FIGURE 5
- SHEETING
- A WORD ABOUT “GRAIN”
- PRINTING
- SCREEN PRINTING BASIC
- FIGURE 6
- PRE-PRESS
- THE FOUR PRIMARY PRINTING PROCESSES
- FIGURE 7
- FIGURE 8
- FIGURE 9
- CUTTING & CREASING
- FIGURES 11
- FIGURES 12
- CONVERTING PROCESS
- FIGURE 13
- OTHER FINISHING
- FOIL STAMPING
- EMBOSSING/DEBOSSING
- FIGURE 14
- WINDOWING
- FIGURE 15
- FIGURE 16
- FIGURE 17
- FIGURE 18
- LOCATION
- LIST OF LAB EQUIPMENTS FOR PRODUCT ANALYSIS
- COMPLETE PLANT AND MACHINERY SUPPLIERS FOR CORRUGATED
- BOXES AND MONO CARTON
- SUPPLIERS OF LAMINATING MACHINE
- ADDRESSES OF RAW MATERIALS SYPPLIERS
- SUPPLIERS OF KRAFT PAPER
- SUPPLIERS OF CARDBOARD
- SUPPLIERS OF KRAFT LINER BOARD
- SUPPLIERS OF LAMINATION ADHESIVE
- PRINTING INKS & OTHER SUPPLIES
- LIST OF LAB EQUIPMENTS FOR PRODUCT ANALYSIS
- CARTON & MONO CARTON INDUSTRY CONSULTANT IN INDIA
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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