Detailed Project Report on Crepe Bandage Manufacturing Plant

CREPE MANUFACTURING PLANT

[CODE NO.4170]  

Crepe bandages are used as a dressing for fracture Bones and Sprain as a temporary basis. It prevents the access of pathogenic germs. It is very soft and inert and provids a cushion and protection to fracture bones and sprains without causing any irritation.

The main institutional consumers of crepe bandages are hospitals, clinics and nursing homes. The manufacture of crepe bandage is regulated by Drugs and Cosmetics Control Act. It is manufacture in India by both large and Small Scale Units.

At the incidences of simple & compound fracture of bones as well as  sprains etc. ordinary cloth bands were used conventionally Which were unhygenic as well as uncomfortable. The crepe Bandage comes into rescue.

WHAT IS CREPE FABRIC

It is textile fabric produced by a typical weave effect to textile cotton yarns by twisting the yarn, followed by dyeing.

There are wide ranges of bandages available in the market to meet each person’s specific needs. One type of bandage is crepe bandage. Crepe bandages are known for their elasticity, control, uniform smooth pressure and normal skin breathing. A crepe bandage is a lightweight bandage that is normally used to offer heat, insulation and support in a many medical situations. It is made up of superior quality fabric. Crepe bandages do not obstruct muscular or joint flexibility. These products are widely used by many people due to their excellent features. Households are one of the major consumers for crepe bandages as it could be used without the aid of any medical professional. However, it also has many medical usages too. Cotton Crepe Bandages which are useful in sprains and other minor muscle injuries. These crepe bandages form a very important part of every first aid kit.

COST ESTIMATION

Plant Capacity                                      2000 Nos/Day

Land & Building (800 sq.mt.)          Rs. 1.09 Cr

Plant & Machinery                               Rs. 24  Lac

Working Capital for 2 Months            Rs. 60  Lac

Total Capital Investment                     Rs. 2.03 Cr

Rate of Return                                      35%

Break Even Point                                 63%

• INTRODUCTION
• WHAT IS CREPE FABRIC
• MATERIALS OF CREPE BANDAGES
• PRESSURE MANAGEMENT
• USES & APPLICATIONS
• CREPE BANDAGES CAN BE USED:
• MEDICAL TEXTILE
• ROLE AND CLASSIFICATION OF BANDAGES
• ROLE OF BANDAGES-
• CLASSIFICATION OF BANDAGES
• TABLE 1: DIFFERENT TYPES OF BANDAGES
• LIGHT SUPPORT
• ELASTIC BANDAGES ARE MADE IN SEVERAL TYPES:
• ELASTIC CREPE BANDAGES
• CHARACTERISTICS AND OTHER DETAILS OF CREPE BANDAGES
• WHAT ARE THE CHARACTERISTIC FEATURES OF CREPE BANDAGES?
• WHAT ARE THE SIZES AND LENGTH OF CREPE BANDAGES?
• WHAT IS CREPE BANDAGE MADE OF?
• WHAT ARE THE DIFFERENT COLORS IN WHICH CREPE 
• BANDAGES ARE SOLD?
• HOW TO USE CREPE BANDAGES?
• HOW TO WASH THE CREPE BANDAGE?
• WHAT ARE THE PRIMARY AREAS IN WHICH CREPE BANDAGES ARE USED?
• MARKET POSITION
• MARKET SCOPE OF CREPE BANDAGE
• GLOBAL MARKET OF MEDICAL TEXTILE
• PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS 
• OF CREPE BANDAGE
• B.I.S. SPECIFICATION
• SPECIFICATION AND TEXTING OF CREPE BANDAGES
• 1. SCOPE
• 2. MATERIAL
• 3. DIMENSIONS
• 4. MANUFACTURE, WORKMANSHIP AND FINISH
• 5. REQUIREMENTS
• 6. TESTS
• 7. PACKING AND MARKING
• APPENDIX A
• METHOD FOR DETERMINATION OF LENGTH OF THE BANDAGE
• A-L TEST SPECIMEN
• A-2 PROCEDURE
• APPENDIX B
• METHOD FOR DETERMINATION OF ENDS AND PICKS PER DECIMETRE
• B-L TEST SPECIMEN
• B-2 PROCEDURE
• APPENDIX C
• METHOD FOR DETERMINATION OF WEIGHT PER UNIT AREA
• C-L TEST SPECIMEN
• C-2 PROCEDURE
• APPENDIX D
• METHOD FOR DETERMINATION OF STRETCHABILITY AND RECOVERY
• D-L PREPARATIONS OF TEST SPECIMEN
• D-2 PROCEDURE
• MANUFACTURING PROCESS OF CREPE BANDAGES
• PROCESS FLOW DIAGRAM
• SIZE OF CREPE BANDAGE
• DETAILS OF PROCESS
• PRODUCTION PROCESS:
• FLOW CHART
• PLANT LAYOUT
• PRINCIPLES OF PLANT LAYOUT
• MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE 
• SERVICE ARE:
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY:
• 2. MARKETS:
• 3. POWER AND FUEL SUPPLY:
• 4. WATER SUPPLY:
• 5. CLIMATE:
• 6. TRANSPORTATION:
• 7. WASTE DISPOSAL:
• 8. LABOR:
• 9. REGULATORY LAWS:
• 10. TAXES:
• 11. SITE CHARACTERISTICS:
• 12. COMMUNITY FACTORS:
• 13. VULNERABILITY TO WARTIME ATTACK:
• 14. FLOOD AND FIRE CONTROL:
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• 1. DEPRECIATION:
• 2. FIXED ASSETS:
• 3. WORKING CAPITAL:
• 4. BREAK-EVEN POINT:
• 5. OTHER FIXED EXPENSES:
• 6. MARGIN MONEY:
• 7. TOTAL LOAD:
• 8. LAND AREA/MAN POWER RATIO:
• PROJECT IMPLEMENTATION SCHEDULES
• INTRODUCTION
• PROJECT HANDLING
• PROJECT SCHEDULING
• PROJECT CONSTRUCTION SCHEDULE
• TIME SCHEDULE
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF COTTON YARN (PLAIN)
• SUPPLIERS OF DYES
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF YARN TWISTING MACHINE
• SUPPLIERS OF VATS FOR DYEING
• SUPPLIERS OF WEAVING MACHINE
• SUPPLIERS OF MACHINE FOR CREPE BANDAGE
• SUPPLIERS OF THREAD ROLLING MACHINE
• SUPPLIERS OF AIR DRYER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)