Crude Rice Bran Oil (Solvent Extraction Process) (Processing Capacity – 50 TPD)

CRUDE RICE BRAN OIL (SOLVENT EXTRACTION PROCESS) (PROCESSING CAPACITY – 50 TPD)

[EIRI/EDPR/4619] J.C.: 2836XL

During the polishing process of the rice, a unique vegetable oil rich in antioxidants produced from the outer layer of rice is what we called Rice bran oil (RBO). The studies around the globe have confirmed the cholesterol lowering properties due to presence of unique nutraceutical in this oil known as oryzanol & tocotrienols. The crude rice bran oil is mainly composed of glycerides (80%) while phospholipids, glycolipids, free fatty acids and waxes are also present in less quantity. RBO is extensively used as premium edible oil in most of the Asian countries. Rice Bran contains around 20-22 Wt% oil depending on the Rice variety and the milling process utilized.

India is the second largest producer of Rice in the world. Our current production is in excess of 100 million Tons. In India Paddy occupies the first place among all crops both in Area and Production. The crop occupies about 37% of the total cropped area and 44% of total production of food grains in India. West Bengal has the highest area under Rice Cultivation followed by AP. Punjab with a much smaller area under Rice has the highest yield.

Modern Milling process, like par boiling of the paddy, can deactivate the lipolytic enzyme and ensure oil quality in Bran does not deteriorate. Further, having extraction plants in close proximity also helps. It is worth noting that the quality of Oil once it is extracted does not deteriorate.

Rice bran oil is known as the healthiest oil on the world. It contains vitamins, antioxidants, nutrients and is trans-fat free. It can help lower cholesterol, fight blood diseases and enhance the immune system.

Rice Bran oil can be used to fry, sauté salad dressing, baking and wherever we use cooking oil. Rice bran oil has best balance of saturated, monounsaturated, and polyunsaturated fat as recommended by the World Health Organization.

Rice bran oil has a very high smoke (burn) point, making it perfect for deep frying, pan or stir frying and is a premium choice for the replacement of hydrogenated oil containing trans-fat now being used in deep fryers.

RBO unsaponifiables fraction is rich in vitamin E complex, tocopherols and tocotrienols, a unique antioxidant known as gamma oryzanol, high quantities of phytosterols, polyphenols and squalene. RBO has a very good shelf life compared to other cooking oils because of these antioxidants. These compounds are nutritionally very valuable and it has been shown to be responsible for the hypercholesterolemic effect. Hence, RBO not only has a good fatty acid profile, but also is a rich source of antioxidants and micronutrients.

COST ESTIMATION

Plant Capacity            50 MT/Day  

Land & Building (2935 sq.mt.)    Rs. 3.43 Cr    

Plant & Machinery                    Rs. 3.27 Cr 

Working Capital for 0.25 Month    Rs. 67.79 Lac 

Total Capital Investment          Rs. 7.80 Cr 

Rate of Return                          52%

Break Even Point                      66%

CONTENTS

INTRODUCTION

USES/APPLICATION 

HEALTH BENEFITS OF RICE BRAN OIL

MARKET OVERVIEW

COMPOSITION AND PROPERTIES

FORMULATION

RAW MATERIALS

SUPPLIERS OF RAW MATERIALS

MANUFACTURING PROCESS STEPS

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT 

WASTE GENERATION & MANAGEMENT/GREEN BELT

PLANT/MACHINERY (BROADLY)

SUPPLIERS OF PLANT & MACHINERIES/TURNKEY

UTILITIES PER MONTH (ESTIMATED)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS 

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE 

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY PLANT LAYOUT

CONCLUSIONS

CRUDE RICE BRAN OIL – REFINING STEPS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)