Curcumin Extraction and Turmeric Oil (Processing Capacity - 2 TPD)

CURCUMIN EXTRACTION AND TURMERIC OIL (PROCESSING CAPACITY - 2 TPD)

[EIRI/EDPR/4568] J.C.: 2785XL 

Curcumin (diferuloyl methane), the natural yellow pigment in turmeric, is isolated from the rhizomes of the plant Curcuma longa. It constitutes about 3-4% of the composition of turmeric. In the south and southeast tropical Asian countries, turmeric has been used for centuries as a spice to give the specific flavor and yellow color to curry. Turmeric became a very important spice to mankind when it was observed that the addition of turmeric powder in food preparation preserved its freshness and nutritive value. 

Turmeric, as an additive, improved the palatability. Aesthetic appeal and shelf life of perishable food items. The use of turmeric became more popular when it was found to act as a therapeutic agent for various illnesses. In the Ayurvedic system of medicine, turmeric is used as a tonic and as a blood purifier. Its role in the treatment of skin diseases and its ability to soften rough skin resulted in the prolific use of turmeric in topical creams and bath soaps in India. Turmeric is also used in home remedies in the treatment of cuts, wounds, bruises, and sprains. Its use as an anti-inflammatory and antimicrobial agent has been recognized for more than a century. 

COST ESTIMATION

Plant Capacity            2 MT/Day  

Land & Building ( sq.mt.)    Rs. 2.72 Cr    

Plant & Machinery                    Rs. 2.20 Cr 

Working Capital for 2 Months    Rs. 1.93 Cr 

Total Capital Investment          Rs. 7.19 Cr 

Rate of Return                          21%

Break Even Point                      62%

CONTENTS

INTRODUCTION

WHAT IS TURMERIC?

WHAT IS CURCUMIN?

PRODUCT SPECIFICATION

WHAT IS THE HISTORY OF TURMERIC AND CURCUMIN?

ARE THERE ANY SIDE EFFECTS OR INTERACTIONS?

WHY HASN’T THE PHARMACEUTICAL INDUSTRY PATENTED TURMERIC AND CURCUMIN?

DETAILS OF TURMERIC

INDIA TURMERIC GRADES AND DETAILED SPECIFICATIONS

INDIA TURMERIC GRADES

BENEFITS OF CURCUMIN AND ITS SIDE EFFECT

USES AND APPLICATION

IS MOSTLY USED IN THE FOLLOWING FIELDS:-

INDUSTRY TRENDS OF CURCUMIN

CURCUMIN MARKET, BY REGION

MARKET OVERVIEW OF CURCUMIN IN INDIA

GLOBAL CURCUMIN MARKET SHARE, APPLICATION WISE (IN %)

OPPORTUNITY AND RISE OF TURMERIC AND CURCUMIN

GLOBAL MARKET OF CURCUMIN

U.S. CURCUMIN MARKET SIZE, BY APPLICATION, 2018 - 2028 (USD MILLION)

KEY COMPANIES & MARKET SHARE INSIGHTS

HALTED MANUFACTURING OPERATIONS AMID COVID-19 AFFECTED MARKET GROWTH

SEGMENTS:

CONVENTIONAL SEGMENT DOMINATES MARKET DUE TO LOW CULTIVATION COST

INCREASING HEALTH & WELLBEING AWARENESS TO PROPEL GROWTH

REGIONAL INSIGHTS:

ASIA PACIFIC HOLDS HIGHEST MARKET SHARE DUE TO EMERGING INDUSTRIES

COMPETITIVE LANDSCAPE:

NEW PRODUCT LAUNCH ALLOW KEY PLAYERS TO MAINTAIN THEIR MARKET POSITION

BIOLOGICAL SOURCE AND ACTIVITIES OF CURCUMIN

THE BIOLOGICAL SOURCE OF CURCUMIN

BIOLOGICAL ACTIVITIES OF CURCUMIN

ANTI-INFLAMMATORY PROPERTY

ANTIOXIDANT PROPERTIES

EFFECT OF CURCUMIN ON LYMPHOCYTES

EFFECT OF CURCUMIN ON PLATELET AGGREGATION

PROPERTIES OF CURCUMIN

PRODUCT DETAILS:

PRODUCT SPECIFIC LITERATURE REFERENCE:

GENERAL INFORMATION:

CHEMICAL CHARACTERIZATION OF CURCUMIN

COMPOSITION OF THE FOOD ADDITIVE

PHYSICO-CHEMICAL PROPERTIES

CURCUMIN - THE YELLOW EXTRACT FROM TURMERIC

FIGURE:  CURCUMA LONGA (TURMERIC PLANT) WITH ITS RHIZOME OR ROOT

CHEMICAL COMPOSITION OF TURMERIC

FIG: STRUCTURE OF NATURAL CURCUMINOIDS.

BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS

PHARMACOLOGICAL ACTION OF TURMERIC AND IT’S EXTRACT

FRAGRANCE AND FLAVOUR

RAW MATERIALS SCENARIO (INDIA AND GLOBAL)

INTERNATIONAL SCENARIO

OVERVIEW OF CURCUMIN MARKET

MARKET OVERVIEW OF CURCUMIN

PROMINENT PLAYERS

GLOBAL DEMAND OF CURCUMIN

U.S. CURCUMIN MARKET, BY APPLICATION, 2016-2024, (TONS)

PRESENT MANUFACTURERS OF CURCUMIN

EXTRACTION OF CURCUMIN FROM TURMERIC

SEQUENCES IN CURCUMIN EXTRACTION

PROCESS FLOW DIAGRAM

PROCESS OUTLINE FOR CURCUMIN EXTRACTION

MANUFACTURING PROCESS OF CURCUMIN

RAW MATERIAL REQUIRED:

TECHNOLOGICAL PROCESS OF CURCUMIN EXTRACTION PLANT

PROCESS FLOW DIAGRAM

BASIC PLANT AND MACHINERY REQUIRED

SALIENT FEATURE OF THE PROCESS

MANUFACTURING PROCESS DIAGRAM

TECHNICAL DETAILS FOR CURCUMIN EXTRACTION

METHODS

GRINDING OF DRIED TURMERIC AND SEPARATION

SOLVENT EXTRACTION OF TURMERIC USING ETHANOL AND WATER

SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL AND WATER

MOISTURE ANALYSIS OF DRIED TURMERIC POWDER

OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT TIME INTERVALS

OPTIMIZATION OF SOLVENT EXTRACTION METHOD OF TURMERIC

SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL AND WATER

QUALITATIVE ANALYSIS OF ANTIMICROBIAL ACTIVITY OF CURCUMIN AGAINST E.COLI

RESULT AND DISCUSSION

SOLVENT EXTRACTION OF TURMERIC (250 Μ SIZE) USING ETHANOL AND WATER

OPTIMIZATION OF SOLVENT EXTRACTION OF TURMERIC AT DIFFERENT TIME INTERVALS

SOLVENT EXTRACTION USING MIXTURE OF SOLVENT OF ETHANOL AND WATER

SOLVENT EXTRACTION OF TURMERIC USING PET ETHER

EXTRACTION AND PROCESSING OF CURCUMIN

TURMERIC HAS BEEN FOUND TO HAVE THE COMPOSITION AS SHOWN IN TABLE BELOW

TYPICAL COMPOSITION OF TURMERIC

FIGURE: THE THREE STRUCTURES OF CURCUMIN AND OTHER URCUMINOIDS

FIGURE TURMERIC RHIZOME AND CURCUMIN THAT WAS EXTRACTED

REFINEMENT OF CURCUMIN:

FILTRATION:

OLEORESIN TO CURCUMIN:

FIGURE – OLEORESIN TO CURCUMIN REFINEMENT PROCESS SET-UP

PURITY TESTING TECHNIQUES:

PROMINENT EXTRACTION TECHNIQUE FOR HERB

COUNTER-CURRENT EXTRACTION

THIS EXTRACTION PROCESS HAS SIGNIFICANT ADVANTAGES:

SUPERCRITICAL FLUID EXTRACTION

THE EXTRACTION PROCEDURE POSSESSES DISTINCT ADVANTAGES:

ANALYSIS OF TURMERIC OIL

MATERIALS AND METHODS

PLANT RAW MATERIAL

FIGURE: FRESH TURMERIC RHIZOMES

DESCRIPTION OF EXPERIMENTAL SETUP AND METHOD

FIGURE: PROCESS FLOW DIAGRAM FOR PRODUCTION OF TURMERIC OIL

CALCULATION OF OIL YIELD AND MOISTURE CONTENT

MOISTURE CONTENT

TURMERIC OIL YIELD

TABLE: VARIATION OF % OIL YIELD WITH TIME

PHYTOCHEMICALS EVALUATION AND CURCUMIN CONTENT OF TURMERIC

MATERIALS AND METHODS

CHEMICALS AND REAGENTS

COLLECTION AND PROCESSING OF PLANT MATERIAL

EXTRACTION PROCESS

PRELIMINARY PHYTOCHEMICAL EVALUATION OF CRUDE EXTRACTS

GLYCOSIDES

ISOLATION OF CURCUMIN FROM TURMERIC RHIZOMES

EVALUATION OF ISOLATED CURCUMIN BY THIN LAYER CHROMATOGRAPHY (TLC)

FOURIER TRANSFORM INFRARED SPECTROSCOPY (FTIR) OF ISOLATED CURCUMIN

ESTIMATION OF CURCUMIN CONTENT IN TURMERIC RHIZOME

SWOT ANALYSIS OF CURCUMIN

STRENGTH

OPPORTUNITIES

WEAKNESSES

THREAT

LICENSES, CERTIFICATE AND QUALITY CONTROL FOR CURCUMIN EXTRACTION

FSSAI

AYUSH LICENSE (FOR MULTI PURPOSE EXTRACTION)

NOC

BUYERS LIST OF CURCUMIN AND TURMERIC OIL

SUPPLIERS OF RAW MATERIAL (INDIAN)

SUPPLIERS OF N-HAXANE

SUPPLIERS OF LABORATORY CHEMICALS

SUPPLIERS OF RAW MATERIAL (GLOBAL)

SUPPLIERS OF PLANT AND MACHINRY (IMPORTED)

CONSULTANT TURNKEY SUPPLIERS OF CURCUMIN EXTRACTION

ADDRESSES OF PLANT & MACHINE SUPPLIERS

SUPPLIERS OF CRUSHER

SUPPLIERS OF EVAPORATORS

SUPPLIERS OF FILTER PRESS

SUPPLIERS OF BOILERS

SUPPLIERS OF LAB TESTING EQUIPMENT

SUPPLIERS OF STORAGE TANK

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF EXTRACTOR

SUPPLIERS OF STEAM DISTILATION PLANT

SUPPLIERS OF PUMPS

SUPPLIERS OF DIGITAL WEIGHING SCALE

SUPPLIERS OF OTHER MACHINERY

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)