Detailed Project Report on Di-Calcium Phosphate (Powder)

DI-CALCIUM PHOSPHATE (POWDER)

[CODE NO.4367]  

Dicalcium phosphate is also known as the calcium hydrogen phosphate dehydrate or dibasic calcium phosphate with the molecular formula CaHPO4. The ‘di’ prefix indicates the formation of the HPO42– anion, which involves the removal of two protons from phosphoric acid (H3PO4). Dicalcium phosphate is mostly used as a dietary supplement. It is commonly found as a dehydrate; however, it can be converted into an anhydrous form by applying heat. It is insoluble in water and biomaterial in nature. Dicalcium phosphate contains a minimum 19% of phosphorus content and maximum 28% of calcium content; therefore, it is used as a source of phosphorus and calcium. 

Rock phosphates are natural sources of calcium phosphate in the form of tricalcium phosphate. Acidification of tricalcium phosphate with mineral acids yields phosphates and phosphoric acids. Acidification of rock salt with hydrochloric acid produces mono calcium phosphate which remains in solution which is treated to remove fluorides as precipitates. 

The supernatant liquid containing monocalcium phosphate is treated with lime to obtain dicalcium phosphate and calcium chloride which is considered as a by-product. Phosphoric acids which are obtained on acidification of natural phosphates are purified and then neutralized to produce dicalcium phosphate.

Animal-feed grade Di-Calcium Phosphate is made from wet process acid that has been treated to reduce fluorine content to an acceptable level.

It is intended to prepare a Feasibility Report to install 7500 MT/Year Di-Calcium Phosphate (Powder) production facilities as a New Project. 

COST ESTIMATION

Plant Capacity                              25 Ton/Day

Land & Building (11250 sq.mt.)  Rs. 11.25 Cr

Plant & Machinery                        Rs. 14.62 Cr

Working Capital for 1 Month    Rs. 1.96 Cr

Total Capital Investment            Rs. 28.74 Cr

Rate of Return                              50%

Break Even Point                         41%

• • INTRODUCTION
• • USES/APPLICATIONS
• • MARKET OVERVIEW
• • PRODUCT SPECIFICATIONS
• • BIS SPECIFICATION
• • FORMULATION
• • RAW MATERIALS
• • RAW MATERIAL SUPPLIERS
• • MANUFACTURING PROCESS STEPS/PROCESS FLOW/QUALITY CONTROL
• • USE OF MACHINERY (CRITICAL)
• • ENGINEERING DESIGN CONSIDERATIONS
• • ETP FACILITY
• • SEWAGE AND WASTE WATER EFFLUENT
• • UTILITIES REQUIREMENT (ESTIMATED-MONTH)
• • WASTE GENERATION & MANAGEMENT/GREEN BELT
• • PLANT & MACHINERY
• • SUPPLIERS OF PLANT & MACHINERY/TURNKEY SUPPLIERS
• • PRELIMINARY LAYOUT
• • PRINCIPLES OF PLANT LAYOUT
• • PLANT LOCATION FACTORS
• • HEALTH SAFETY AND ENVIRONMENT
• • ANTICIPATED ENVIRONMENTAL IMPACTS
• • MITIGATION MEASURES (PROPOSED)
• • HSE REQUIREMENT
• • SAFETY & OCCUPATIONAL MEASURE
• • ENVIRONMENTAL/SAFETY LIABILITY
• • POTENTIAL RISKS
• • PROPOSED IMPLEMENTATION SCHEDULE
• • PROJECT FINANCIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)