Diesel Exhaust Fluid (DEF) (Cap: 100 Ton/Day)

DIESEL EXHAUST FLUID (DEF) (CAP: 100 TON/DAY)

[EIRI/EDPR/4494] J.C.: 2710INR, 2710US$

Today, cars and trucks and other applications using diesel engines sold must meet stringent emissions requirements. To meet these requirements, many diesel engine manufacturers use Selective Catalytic Reduction (SCR), an emissions after treatment technology that converts nitrogen oxides (NOx) in the diesel-engine exhaust stream into nitrogen and water vapor, two natural components in the air we breathe. Diesel exhaust fluid is injected into the diesel exhaust stream and the heat from the exhaust, the fluid, and a catalyst convert the NOx into the harmless gases.

Diesel exhaust fluid is a 32.5% solution of technically pure urea in purified water. For the SCR unit to operate properly, the DEF must meet an exacting purity standard. This standard, published by the International Organization for Standardization (ISO), is intended to ensure that the diesel exhaust fluid used in SCR-equipped cars and trucks provides the purity required by diesel engine manufacturers and the quality to preserve the emissions control system and the environment.

The API Diesel Exhaust Fluid (DEF) Certification Program is a voluntary program designed to certify and monitor the quality characteristics of diesel exhaust fluid intended for use in motor vehicles with diesel engines. 

Diesel exhaust fluid marketers that have demonstrated that their products satisfy the requirements of the most recent and applicable edition of ISO 22241, Diesel engines – NOx reduction agent, may be licensed to display the API Diesel Exhaust Fluid Certification Mark. 

COST ESTIMATION

Plant Capacity            100 Ton/Day  

Land & Building (3865 sq.mt.)    Rs. 4.53 Cr    

Plant & Machinery                    Rs. 1.86 Cr 

Working Capital for 0.5 Months    Rs. 4.99 Cr 

Total Capital Investment          Rs. 11.70 Cr 

Rate of Return                          67%

Break Even Point                      33%

CONTENTS

INTRODUCTION

USES/APPLICATION

MARKET OVERVIEW

SPECIFICATIONS

STORAGE AND HANDLING

FORMULATION

RAW MATERIALS

SUPPLIERS OF RAW MATERIALS

MANUFACTURING PROCESS STEPS

EDI PROCESS SYSTEM

ENGINEERING DESIGN CONSIDERATIONS

SEWAGE AND WASTE WATER EFFLUENT

PLANT/MACHINERY (BROADLY)

SUPPLIERS OF PLANT & MACHINERIES/TURNKEY

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

ANTICIPATED ENVIRONMENTAL IMPACTS

HSE REQUIREMENT

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY PLANT LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)