Direct Filled Ball Pen (Use and Throw)

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DIRECT FILLED BALL PEN (USE AND THROW)

[EIRI/EDPR/1556] J.C. 351

INTRODUCTION

Direct Filled Ball Pens are manufactured generally from plastic in different varieties to cope with demand of different classes of people. Majority of people in India like medium variety Ball pen. Plastics are accepted by engineers as important new materials.

These are derived from petroleum oil, salt, air and water during the last 5 to 10 year considerable progress has been made in plastic moulding and extrusion.

All the plastic moulding powdered composition can be classified into two groups.

1. Thermoplastics,

2. Thermosetting plastics,

The plastic which becomes soft when heated and harden when cooled are thermoplastics. Since they under go basic chemical change during forming. These plastics can be softened and hardened again and again. Important members of this groups of plastics are polyethylene, cellulose, polyvinyl chloride.

Where as thermosetting plastics set into permanent shape when heat and pressure are applied to them during materials-manufacturing. Phenol formaldehyde, urea formaldehyde are notable members of this groups. A number of moulding techniques such as compression moulding, injection moulding, blow moulding and extrusion are in use to produce different kinds of plastics goods.

In this report manufacture of direct filled ball pens made of plastics is given.

COST ESTIMATION

Plant Capacity 48 MT/Day

Land & Building (5 Acres) Rs. 4.51 Cr

Plant & Machinery Rs. 5.89 Cr

Working Capital for 1 Month Rs. 11.98 Cr

Total Capital Investment Rs. 23.89 Cr

Rate of Return 33%

Break Even Point 48%

CONTENTS

INTRODUCTION

PROPERTIES

USES AND APPLICATION

B.I.S. SPECIFICATIONS

MARKET SURVEY

PRESENT MANUFACTURERS

MANUFACTURING PROCESS OF DIRECT FILLED BALL PEN

PROCESS IN DETAILS

BALL PEN (DIRECT FILLED) PROCESS OF MANUFACTURE

USEFUL INSTRUCTIONS

INJECTION MOULDING PROCESS

PROCESS FLOW DIAGRAM OF BALL PEN (DIRECT FILLED)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

PLANT LAYOUT

COMPLETE PLANT SUPPLIERS FOR DIRECT FILLED BALL PEN

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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