Disposable Plastic Cups, Glass etc. (By Using Automatic Thermoforming Machine) (Production Capacity: 810 kg/Day)

DISPOSABLE PLASTIC CUPS, GLASS ETC. (BY USING AUTOMATIC THERMOFORMING MACHINE)

[EIRI/EDPR/4734] J.C.: 2954XL

Today consumption of Disposable products is breaking records. Disposable products are easy to handle, economical and can be disposed easily. With the changing lifestyle of Mankind, the use of disposable products is raising like anything. Plastic Disposable products are very popular because it can be carried easily and very low in prices too. There is a huge variety available in Plastic Disposable products. Plastic Disposable products are like a gift for today's hectic lifestyle, they save your energy and money both.

The products designed to disposed easily after use are called Disposable products & the products which are made with any kind of plastic and can be disposed easily after use are known as Disposable Plastic Products.

Why only Disposable Plastic Products?

Disposable products are made of various materials such as dry leaves, papers and plastic etc. Plastic is one of the most preferred materials for disposable products. Plastic is known as one of the most consumptive material for disposable products. 

COST ESTIMATION

Plant Capacity            810 Kg/Day

Land & Building (5000 sq.ft.)    Rented

Plant & Machinery                    Rs. 43.00 Lac

Working Capital for 1 Month    Rs. 32.13 Lac

Total Capital Investment          Rs. 79.13 Lac

Rate of Return                          76%

Break Even Point                      50%

CONTENTS

INTRODUCTION

WHY ONLY DISPOSABLE PLASTIC PRODUCTS?

RANGE & VARIETY

MARKET SURVEY

PRESENT MANUFACTURERS/SUPPLIERS OF DISPOSABLE PLASTIC CUPS,

GLASS ETC.

APPLICATION OF THERMOFORMING TECHNIQUE

IMPORTANT DETAILS

PROPERTIES OF PP

PROCESS

APPLICATIONS

(A) CONVENTIONAL FORMING APPLICATIONS:

PACKAGING APPLICATIONS

(B) NON CONVENTIONAL FORMING APPLICATIONS:

SOME DISTINCT BENEFITS OF PP OVER OTHER RESINS

POLYPROPYLENE SUITABILITY

INDIAN INDUSTRY SCENARIO OF THERMOFOMING PROCESSING

INTERNATIONAL MACHINERY STATUS OF THERMOFORMING MACHINE

POLYPROPYLENE CHARACTERISTICS

COMPATIABILITY OF POLYPROPYLENE OF POLYPROPYLENE WITH COMMON PRODUCTS

PROPERTIES OF POLYPROPYLENE

ENERGY REQUIREMENTS

MANUFACTURING METHOD

THERMOFORMING

THESE ARE:-

HEATING

FORMING

COOLING

TRIMMING

MACHINE TYPE

SNAP BACK VACUUM FORMING

SPECIFICATION OF THERMOFORMING MACHINES

MOULDS

GLASS

CUPS

PLATES

SPOONS

PRINTING ON POLYPROPLENE

PRINTING ON CUPS, GLASSES AND PLATES

ROTO GRAVURE PRINTING

FOR MULTICOLOUR PRINTING

GASEOUS STERILIZATION WITH ETHYLENE OXIDE

BLOCK DIAGRAM FOR DISPOSABLE ITEMS PRODCUTION

MANUFACTURING PROCESS

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

COMPLETE PLANT & MACHINERY SUPPLIERS FOR PRODUCING DISPOSABLE PLASTIC CUPS, GLASSES ETC.

MOULDS

SUPPLIERS OF RAW MATERIALS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)