Disposable Plastic Syringe (Cap: 50,000 Nos./Day)

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DISPOSABLE PLASTIC SYRINGE (CAP: 50,000 NOS./DAY)

[EIRI/EDPR/4633]

A Disposable syringe is a basic responding siphon comprising of a plunger (however in present-day syringes, it is really a cylinder) that fits firmly inside a round and hollow cylinder called a barrel. For syringe manufacturing plunger can be directly pulled and pushed along within the cylinder, enabling the syringe to take in and oust fluid or gas through a release hole at the front (open) part of the bargain.

The open part of the bargain might be fitted with a hypodermic needle, a spout or tubing to coordinate the stream into and out of the barrel. Syringes are as often as possible utilized in clinical medication to control infusions, imbue intravenous treatment into the circulatory system, apply mixes, for example, paste or oil, and draw/measure fluids.

Disposable Syringe is an instrument which is used for injecting any liquid into the body of human beings or of animals. It consists of a cylinder and an air tight piston. These syringes are used for injecting the medicine into the body or into the nerve of the body which are not possible to take in through mouth or takes much time in mixing with blood.

In this project, we are manufacturing the disposable syringes with the sizes are 2 ml, 5 ml, 20 ml and 50 ml.

COST ESTIMATION

Plant Capacity 50,000 Nos./Day

Land & Building (10,000 sq.ft.) Rs. 69.00 Lac

Plant & Machinery Rs. 99.00 Lac

Working Capital for 1 Month Rs. 55.82 Lac

Total Capital Investment Rs. 2.41 Cr

Rate of Return 72%

Break Even Point 17%

CONTENTS

INTRODUCTION

PARTS OF SYRINGES

SYRINGES AND NEEDLES

NEEDLES

VASCULAR ACCESS NEEDLE GAUGE RECOMMENDATIONS

TYPES OF SYRINGES

SELECTING SYRINGES

SYRINGE TIPS

SELECTING NEEDLES

NEEDLE GAUGE

NEEDLE LENGTH

TYPES OF HYPODERMIC NEEDLES

BEVEL

GAUGE

COMMON GAUGES

DISPOSAL OR REUSABLE

USES AND APPLICATION

1. USED FOR EXTRACTION OF BLOOD:

2. USED FOR VACCINATION:

3. USED FOR INJECTING OF INSULIN:

4. USED FOR ADMINISTERING ANAESTHESIA:

B.I.S. SPECIFICATION

RAW MATERIAL & MACHINERY USED

RAW MATERIAL USED

RAW MATERIALS WHICH ARE USED IN THIS BUSINESS

MACHINERY & EQUIPMENTS

PROCESS FLOW CHART

MANUFACTURING PROCESS

LIST OF RAW MATERIAL

MANUFACTURING PROCESS AND SOURCE OF TECHNOLOGY

PP SYRINGES ARE MADE OF:

INSPECTION AND TESTING

FREEDOM FROM PYROGENIC MATERIAL

TEST FOR ABNORMAL TOXICITY

FREEDOM FROM EXTRANEOUS MATTER

LIMIT FOR EXTRACTABLE MATTER

GENERAL

LIMIT FOR EXTRACTABLE MATERIAL

LUBRICANTS

NOZZLE

GRADUATION POSITION OF SCALE NUMBERING

FLANGE OF BARREL OR FINGER GRIPS

PISTON

DEAD SPACE VOLUM

MAXMUM DEAD SPACE

LEAKAGE TEST

LEAKAGE TEST BETWEEN BARREL AND PISTON

LEAKAGE TESTING

EXPEL AIR.

ACCEPTANCE CRITERIA

PROCEDURE

ACCEPTANCE CRITERIA

THE TEST SHALL BE FOLLOWED AS BELOW:

STERILITY

MARKING OF UNIT CONTAINER

MARKING OF UNIT CONTAINER:

MARKING OF OUTER CONTAINERS:

PACKING:

OUTER CONTAINER

MARKET SURVEY

PRODUCT INSIGHTS

APPLICATION INSIGHTS

DISPOSABLE SYRINGES MARKET TOP KEY PLAYERS

BECTON DICKINSON LAUNCHES A BD INTEVIA 1ML DISPOSABLE AUTO INJECTOR

DISPOSABLE SYRINGES MARKET DYNAMICS-

ASIA PACIFIC IS EXPECTED TO WITNESS A FASTEST GROWTH IN THE GLOBAL DISPOSABLE SYRINGES MARKET

MANUFACTURERS OF DISPOSABLE SYRINGE

COMPLETE PLANT SUPPLIERS FOR DISPOSABLE SYRINGES

SUPPLIERS OF RAW MATERIALS

POLYPROPYLENE GRANULES

SUPPLIERS OF THERMOPLASTIC ELASTOMER

SUPPLIERS OF ETHYLENE OXIDE

SUPPLIERS OF PRINTING INK

SUPPLIERS OF PACKING PAPER

SUPPLIERS OF PACKING BOXES

SUPPLIERS OF PACKING MATERIALS

DISPOSABLE NEEDLE

SUPPLIERS OF DISPOSABLE SYRINGE GASKET

SUPPLIERS OF PLANT AND EQUIPMENTS FOR DISPOSABLE SYRINGE/TURNKEY CONSULTANTS

INJECTION MOLDING MACHINE

SCREEN PRINTING MACHINE

STETRLIZING MACHINE

AUTOMATIC BLISTER PACKING MACHINE

SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)

RAW MATERIAL PHOTOGRAPHS

POLYPROPYLENE

ETHYLENE OXIDE

PACKING PAPER

RUBBER GASKETS

NEEDLES

PRINTING INK

MACHINERY PHOTOGRAPHS

COMPLETE LINE

SYRINGE PRINTING MACHINE

AUTOMATIC SYRINGE ASSEMBLING MACHINE

PRODUCTION LINE DETAIL PHOTOS

BLISTER PACKING SYSTEM

MORE DETAILS

SYRINGE LOADING MACHINE

PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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