Distilled Fatty Acid and Glycerin as by Product (70 MT per Day)

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DISTILLED FATTY ACID AND GLYCERIN AS BY PRODUCT

[EIRI/EDPR/4468] J.C.: 2681XL

INTRODUCTION

Fatty acids are merely carboxylic acids with long hydrocarbon chains. The hydrocarbon chain length may vary from 10-30 carbons (most usual is 12-18). The non-polar hydrocarbon alkane chain is an important counter balance to the polar acid functional group. In acids with only a few carbons, the acid functional group dominates and gives the whole molecule a polar character.

There are two groups of fatty acids--saturated and unsaturated. The unsaturated refers to the presence of one or more double bonds between carbons as in alkenes. A saturated fatty acid has all bonding positions between carbons occupied by hydrogens. The melting points for the saturated fatty acids follow the boiling point principle observed previously. Melting point principle: as the molecular weight increases, the melting point increases. This observed in the series lauric (C12), palmitic (C16), stearic (C18).

COST ESTIMATION

Plant Capacity 70 MT/Day

Land & Building (5090 sq.mt.) Rs. 6.31 Cr

Plant & Machinery Rs. 6.41 Cr

Working Capital for 1 Month Rs. 17.49 Cr

Total Capital Investment Rs. 30.71 Cr

Rate of Return 65%

Break Even Point 29%

CONTENTS

INTRODUCTION

USES/APPLICATIONS

MARKET OVERVIEW

COVID-19 IMPACT

KEY TAKEAWAYS

FATTY ACID MARKET – BY APPLICATION

FATTY ACID MARKET – BY GEOGRAPHY

FATTY ACID MARKET DRIVERS

GROWING USAGE OF OMEGA-3 AND OMEGA-6 FATTY ACIDS

GROWING USAGE OF HYGIENE AND DETERGENT PRODUCTS

FATTY ACID MARKET CHALLENGES

FATTY ACID MARKET LANDSCAPE

MAJOR PLAYERS IN THE FATTY ACID MARKET ARE:

SPECIFICATIONS

DISTILLED FATTY ACID

HAZARDS

CHEMICAL REACTION/FORMULATION

FORMULATION

RAW MATERIALS

SOYABEAN ACID OIL

SUPPLIERS OF RAW MATERIALS

MANUFACTURING PROCESS STEPS

ALLOW THE MASS TO SETTLE FOR 30-40 MIN.

SPLITTING PROCESS

FATTY ACID DRYING

GLYCERIN-WATER PRE-CONCENTRATION

PROCESS FLOW

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

ETP FLOW DIAGRAM (TYPICAL)

SEWAGE AND WASTE WATER EFFLUENT

STP FLOW DIAGRAM (TYPICAL)

WASTE GENERATION & MANAGEMENT/GREEN BELT

GREEN BELT

WATER (ESTIMATED)

WASTE (ESTIMATED)

FLUE GAS (ESTIMATED)

PLANT/MACHINERY (BROADLY)

SUPPLIERS OF PLANT & MACHINERIES/TURNKEY

REACTORS

FILTERS

CENTRIFUGE

FLUID BED DRYER

BOILER

PACKAGING MACHINE

SCRUBBER

UTILITIES PER MONTH (ESTIMATED)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

CONSTRUCTION PHASE

OPERATION PHASE

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW MATERIAL & PRODUCT)

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)

PRELIMINARY LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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