Dry Mix Mortar (Production Rate -20 TPD)

DRY MIX MORTAR (PRODUCTION RATE -20 TPD)

[EIRI/EDPR/4602] J.C.: 2819XL

INTRODUCTION

Dry Mortar Mix is gaining eminence in modern times owing to its versatile superiority in regard to characteristics over the conventional in-situ mortars viz. better performance easy to uses easy to set and the quality of leaving no crakes and voiles. Besides it has preferably better and wider field of application as patching & repairing materials for plastering purposes and other construction works viz. internal/external plastering masonry work etc.  It is a very good substitute for conventional in-situ mortars.

Various types of Ready-mix dry mortar comprise internal plaster mortar, external plaster mortar masonry mortar, quick setting mortar high strength mortar repair mortar self-leaving flooring mortar pre-mix RCC mortar etc. One specific advantage regarding manufacture of these ready-mix dry mortars is that they can be manufactured in a single unit by variation in composition proportions as per different formulations. Ready mix dry mortar is particularly useful on congested sites One specific advantage regarding manufacture of these ready-mix dry mortar is that they can be manufactured in a single unit by variation in composition proportions as per different formulations

Ready mix dry mortar is particularly useful on congested sites or in road construction where little space for the mixing plant and for extensive aggregate stockpile is available but the greatest single advantage of ready-mix dry mortar is that it may be made under better conditions of control than are normally possible on any large construction sites.

COST ESTIMATION

Plant Capacity            20 MT/Day  

Land & Building (2250 sq.mt.)    Rs. 2.81 Cr    

Plant & Machinery                    Rs. 1.70 Cr 

Working Capital for 1 Month    Rs. 59.19 Lac 

Total Capital Investment          Rs. 5.40 Cr 

Rate of Return                          16%

Break Even Point                      72%

CONTENTS

INTRODUCTION

MORTARS

AIR-SETTING MORTAR

HOT-SETTING BONDING MORTAR

MASONRY CEMENTS

USES AND APPLICATIONS

DRY MORTAR PRODUCTS

PROPERTIES & CHARACTERISTICS

MARKET OVERVIEW

COVID-19 IMPACT

ASIA PACIFIC DRY MIX MORTAR MARKET REVENUE, 2021-2027 (US$ BILLION)

DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY PRODUCT TYPE

DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY APPLICATION

DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY END USE INDUSTRY

DRY MIX MORTAR MARKET SEGMENT ANALYSIS – BY GEOGRAPHY

DRY MIX MORTAR MARKET DRIVERS

DRY MIX MORTAR MARKET CHALLENGES

MAJOR PLAYERS IN THE DRY MIX MORTAR MARKET INCLUDE:

FUTURE:

PRESENT MANUFACTURERS/SUPPLIERS

PRODUCTION &TYPES 

TYPE OF DRY MORTAR PRODUCTS

CONSTRUCTION CHEMICALS SEGMENTS

INDIAN CONSTRUCTION CHEMICAL PRODUCT SHARE (%AGE) 

ADMIXTURES

FLOORING AGENTS

WATERPROOFING AGENTS

REPAIR & REHABILITATION

MISCELLANEOUS

SEALANTS

GROUTS

TILE ADHESIVES

KEY CHALLENGES

POTENTIAL OF DRY MIX MORTAR 

SOME OF THE DRY MIX MORTAR PRODUCTS INCLUDE

THE ADVANTAGES

RAW MATERIALS AND COMPOSITION 

DRY MORTAR FORMULATIONS COMPRISING

BINDERS

FILLERS

CHEMICAL ADDITIVES

PIGMENTS

TECHNICAL DETAILS OF MORTAR MIX

COLORS

SIZES

YIELD

TECHNICAL DATA

APPLICABLE STANDARDS

ASTM INTERNATIONAL

PHYSICAL/CHEMICAL PROPERTIES

INSTALLATION

SURFACE PREPARATION

MIXING

INSTALLATION

CURING

PRECAUTIONS

FORMULATIONS

COMPOSITIONS WITH INGREDIENTS OF DIFFERENT READY MIX DRY MORTARS

INTERNAL PLASTER MORTAR

EXTERNAL PLASTER MORTAR

MASONRY MORTAR

QUICK SETTING MORTAR (RCC)

HIGH STRENGTH MORTAR

REPAIR MORTAR (MORTAR FOR REPAIR & PATCH WORK)

SELF-LEVELING FLOORING MORTAR

PREMIX RCC MORTAR

SUPPLIERS OF RAW MATERIALS 

SULPHUR

SODIUM SILICATE

PORTLAND CEMENT

CLAY

DRY MIX MORTAR TECHNOLOGY AND ITS ADVANTAGES

FOLLOWING ARE THE DETAILS OF INGREDIENTS OF DRY MIX MORTAR

CEMENT (ORDINARY PORTLAND CEMENT):

RIVER SAND

ADMIXTURES

MIX PROPORTION

ADVANTAGES OF DRY MIX MORTAR

MANUFACTURING PROCESS

WORKING PROCESS OF ROTARY DRYER

PROCESS FLOW

TYPICAL SCHEMATIC

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE TREATMENT FACILITY

PLANT & MACHINERY

RAW SAND RECEIVING & STORAGE

CEMENT, FLY ASH AND ADDITIVE RECEIVING AND STORAGE

ALL INGREDIENT EXTRACTION, WEIGHING AND DISCHARGE IN MIXER

MIXING

MIXER DISCHARGE AND PACKING:

PLANT & MACHINERY SUPPLIERS

BATCHING UNIT

SAND DRYER

MIXER

LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS

MATERIAL HANDLING EQUIPMENTS

SAND DRYER

SUPPLIERS OF PLANT & MACHINERY (IMPORTED)

PRINCIPLES OF PLANT LAYOUT

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

RAW-MATERIAL SUPPLY:

MARKETS:

POWER AND FUEL SUPPLY:

WATER SUPPLY:

CLIMATE:

TRANSPORTATION:

WASTE DISPOSAL:

LABOR:

REGULATORY LAWS:

TAXES:

SITE CHARACTERISTICS:

COMMUNITY FACTORS:

FLOOD AND FIRE CONTROL:

PROJECT MANAGEMENT 

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

WASTE GENERATION & MANAGEMENT 

ANTICIPATED ENVIRONMENTAL IMPACTS 

CONSTRUCTION PHASE 

OPERATION PHASE 

MITIGATION MEASURES (PROPOSED)

HEALTH SAFETY & ENVIRONMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY PLANT LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)