Dry Shake Floor Hardener for Concrete Floor (4 MT/Day)

DRY SHAKE FLOOR HARDENER FOR CONCRETE FLOOR

[EIRI/EDPR/4697] J.C.: 2916INR,2916US$

INTRODUCTION

A floor hardener is a specially formulated material that is applied on concrete floors to strengthen and improve its durability. It is a popular choice for industrial floors that are subjected to heavy traffic, abrasion, and impact. This material is made up of a mixture of cement, aggregates, and additives that are designed to enhance the strength and wear resistance of the concrete surface.

Floor hardeners are typically applied to freshly poured concrete, and then troweled into the surface to create a dense layer of material. As the material hardens, it bonds with the concrete to create a strong, durable surface that is resistant to wear and tear.

There are different types of floor hardeners available on the market, including metallic floor hardeners, non-metallic floor hardeners, and synthetic floor hardeners. Each type has its own unique properties and benefits, depending on the specific application and environmental conditions.

Overall, floor hardeners are an excellent solution for industrial floors that require high levels of durability and strength. They are a cost-effective option that can extend the life of your concrete floors and reduce the need for costly repairs and maintenance in the future.

Floor hardeners are cost-effective solutions for protecting industrial floors from damage and wear and tear. These hardeners are specially designed to bind chemically and mechanically with the concrete surface, creating a hard and dense surface that can withstand heavy traffic and abrasion. The hardeners penetrate into the concrete surface, where they react with the free lime and calcium hydroxide present in the concrete to form calcium silicate hydrate (CSH), which is the primary component of concrete.

The CSH formed by the reaction between the floor hardener and the concrete surface helps to densify and strengthen the concrete at the surface. This reaction creates a hard, impervious surface that is resistant to abrasion, chemicals, and other forms of damage. The result is a surface that is much stronger, more durable, and easier to maintain than untreated concrete.

Floor hardeners can be applied to both new and existing concrete surfaces. They are available in different formulations, including liquid, powder, and dry-shake hardeners. The choice of the hardener depends on the type of concrete surface, the level of traffic, and the type of industry. For example, dry-shake hardeners are commonly used in industrial warehouses and distribution centers, where heavy traffic and forklift movements can cause damage to the concrete surface. Liquid hardeners are used in areas where a more uniform surface is required, such as laboratories and clean rooms.

In summary, floor hardeners are a key solution for improving the durability and strength of industrial floors. They work by chemically and mechanically binding with the concrete surface, creating a hard and dense surface that can withstand heavy traffic and abrasion. The choice of the hardener depends on the type of concrete surface, the level of traffic, and the type of industry. With proper installation and maintenance, floor hardeners can provide long-lasting protection and ensure the longevity of industrial floors.

COST ESTIMATION

Plant Capacity            4 MT/Day

Land & Building (1000 sq.mt.)    Rs. 1.26 Cr

Plant & Machinery                    Rs. 40.00 Lac

Working Capital for 1 Month    Rs. 24.42 Lac

Total Capital Investment          Rs. 2.03 Cr

Rate of Return                          9%

Break Even Point                      87%

CONTENTS

INTRODUCTION

BENEFITS OF USING FLOOR HARDENERS

1. INCREASED DURABILITY:

2. IMPROVED STRENGTH:

3. REDUCED MAINTENANCE:

4. COST-EFFECTIVE:

5. AESTHETICALLY PLEASING:

TYPES OF FLOOR HARDENERS

1. METALLIC FLOOR HARDENERS:

2. NON-METALLIC FLOOR HARDENERS:

3. POLYMER FLOOR HARDENERS:

APPLICATION OF FLOOR HARDENERS

DRY SHAKE HARDENERS

CLASSIFICATION OF DRY SHAKE HARDENERS

ABRASION RESISTANCE AND TOUGHNESS

APPLICATION METHODS AND RATES

TYPICAL APPLICATION RATES PER END USE

CEMENT BASED DRY SHAKE HARDENERS

PRODUCT DESCRIPTION:

CONSUMPTION:

PACKAGING:

COLOR:

CONCRETE PREPARATION:

APPLICATION:

LIMITATIONS:

SHELF LIFE AND STORAGE:

TECHNICAL DATA:

MARKET OVERVIEW OF FLOOR HARDENER

MARKET OF CONCRETE ADMIXTURE

ASIA PACIFIC RETAINS ITS FASTEST-GROWING-MARKET TITLE

COMMERCIAL CONSTRUCTION STRIVES TO BE AN OPPORTUNITY

TO CASH IN ON IN EUROPE

FORMULATION OF DRYSHAKE FLOOR HARDENER FOR CONCRETE FLOOR

FORMULATION-1

FORMULATION-2

MANUFACTURING PROCESS OF DRY SHAKE FLOOR HARDENERS

PROCESS FLOW DIAGRAM

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

ADDRESSES OF RAW MATERIAL SUPPLIERS

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)