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    Complete Technology Book on Electric Vehicles Manufacturing (Electric Bicycle, E-Scooter, Electric Rickshaw, E-Bus, E-Passenger Car, Electric Two and Wheeler, E-Truck) Including Assembling Process, Machinery Equipments & Project Profiles)

    Complete Technology Book on Electric Vehicles Manufacturing (Electric Bicycle, E-Scooter, Electric Rickshaw, E-Bus, E-Passenger Car, Electric Two and Wheeler, E-Truck) Including Assembling Process, Machinery Equipments & Project Profiles)
    Complete Technology Book on Electric Vehicles Manufacturing (Electric Bicycle, E-Scooter, Electric Rickshaw, E-Bus, E-Passenger Car, Electric Two and Wheeler, E-Truck) Including Assembling Process, Machinery Equipments & Project Profiles)
    ₹ 2,200 INR
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      In the midst of the evolving landscape of transportation, a silent revolution is taking place. Electric vehicles (EVs) have become the cornerstone of a more sustainable and eco-conscious future. As we stand on the threshold of a transportation paradigm shift, this handbook is your comprehensive guide to understanding, manufacturing, and prospering in the world of electric mobility. We start at the basics, diving into the intricate components that make electric vehicles a reality. From the critical lithium-ion batteries to electric motors, from two-wheelers and e-scooters to e-buses and passenger cars, this book leaves no stone unturned in demystifying the intricacies of EV technology. We open the gateway to a world of business opportunities. Whether you aim to dive into EV manufacturing, battery production, charging station infrastructure, or even software development, you'll find insights into the diverse avenues of opportunity within the electric vehicle sector. We turn our attention to the future, shedding light on the reasons behind the rapid growth of electric vehicle sales and their global imperative. The foundation laid in the early chapters sets the stage for an exciting journey into the entrepreneurial world.

      But what if you aspire to start your own electric vehicle manufacturing business? A detailed roadmap guides you through the strategic planning, legal aspects, and the nuts and bolts of the EV production process. From selecting an ideal location to expanding your business, you'll find all the crucial steps meticulously detailed. As we progress through the chapters, we branch into other sectors of electric vehicles. Electric bicycles are dissected, electric scooter parts examined, and electric hybrid vehicles (e-scooters) unveiled. The heart of electric vehicle manufacturing is unveiled, where we scrutinize components, raw materials, design, assembly processes, quality control, and the future trends. We delve deep into the construction of electric cars, from traction battery packs to power inverters, highlighting design-for-manufacturing principles and safety requirements.

      The heart of the EV revolution is the batteries, discussed in detail. Throughout this comprehensive guide, you'll witness the electric vehicle industry unfold, revealing a world of opportunities, innovation, and sustainability. Whether you are an aspiring entrepreneur or an electric vehicle enthusiast, this handbook is your compass in the vibrant world of electric mobility. The future of transportation is electric, and this book will empower you to be part of that future.

      The book Complete Technology Book on Electric Vehicles Manufacturing (Electric Bicycle, E-Scooter, E-Motorcycle, Electric Rickshaw, E-Bus, E-Passenger Car, Electric Two and Wheeler, E-Truck) including Assembling Process, Machinery Equipments & Project Profiles) contains chapters on Introduction, E-Vehicle Business Ideas and Opportunities, Future of Electric Vehicles, How to Start E-Vehicle Manufacturing Business?, Electric Vehicle Market Outlook, Electric Vehicle Technology, Electric Car, Construction of Electric Car, How Electric Cars Work?, E-Car Manufacturing, E-Car Assembly Line, Electric Bicycle, E-Bicycle Parts, How E-Bikes Work?, Electric Scooter , Electric Scooter Parts, Electric Hybrid Vehicle (E-Scooter), How do Electric Scooters Work?, Design and Development of Electric Scooter , E-Scooter Environmental Impacts, E-Bicycle Assembly Production Line, Hybrid Electric Car Plug-In Hybrid Electric Vehicles (PHEVs), Electric Rickshaw, Hybrid Solar E-Rickshaw, E-Rickshaws Manufacturing Design and Construction, Electric Rickshaw Charging Stations, Electric Bus, Manufacturing Process of E-Bus, E-Bus and E-Truck Manufacturing, BIS Standards, ISO Standards, Batteries, Electric Bike and Electric Scooter, Electric Bus, Electric Rickshaw, Electric Scooter, Electric Three Wheeler for Passenger and Cargo Services, E-Rickshaw, E-Loader and Retrofit Kit Converting Electric Auto Three Wheeler Rickshaw, E-Scooter with Battery Swaping System, Kids Ride on Battery Operated Cars and Bikes Manufacturing Unit, Sedan Electric Car.


      Chapter 1

      Introduction

      Electricity sources

      Connection to generator plants

      Onboard generators and hybrid EVs

      Onboard storage

      Lithium-ion battery

      Electric motor

      Vehicle types

      Ground vehicles

      Energy and motors

      Properties

      Charging

      Grid capacity

      Charging stations

      Battery swapping

      Dynamic charging

      Other in-development technologies

      Safety

      Environmental

      Socio-economic

      Contents-cum-Index Mechanical

      Energy resilience

      Energy efficiency

      Total cost

      Range

      Heating of EVs

      Electric public transit efficiency

      Polluter pays principle

      Emissions from Electric Vehicles

      Electricity Sources and Emissions

      Direct, Well-to-Wheel, and Cradle-to-Grave Emissions

      Zero Tailpipe Emissions

      Lower running costs

      Electric Vehicles are easy to drive and quiet

      Convenience of charging at home

      No noise pollution 

      Future

      Public perception

      Environmental considerations

      Improved batteries

      Battery management and intermediate storage

      Electric trucks

      Hydrogen trains

      Higher voltage outlets in garages of newly built homes

      Infrastructure management

      Stabilization of the grid


      Chapter 2

      E-Vehicle Business Ideas and Opportunities

      Manufacturing 

      Electric Vehicle Manufacturing

      Electric Vehicle Battery Manufacturing

      Electric Vehicle Powertrain Manufacturing

      Electric Vehicle Supply Equipment manufacturing

      Infrastructure

      Software Development

      Training and Skill Development

      Retrofitting

      Fleet Operation

      Dealership and Franchise

      Online shop for electric vehicle components

      Online shop for electric car reselling 

      Maintenance and Repair

      Battery Scrapping

      EV Workshop

      EV Washing Service

      More Ideas

      Portable Charging Station

      Electric Vehicle Blog


      Chapter 3

      Future of Electric Vehicles

      Experts predicting strong sales growth

      Reason #1: Battery costs are dropping fast

      Reason #2: Longer range, affordable electric cars are coming

      Reason #3: More charging stations are coming

      Reason #4: Auto industry is embracing EVs

      Reason #5: The global imperative to cut carbon pollution and oil dependency


      Chapter 4

      How to Start E-Vehicle Manufacturing Business?

      EV market

      Business Opportunities in Electric Vehicles Sector 

      Chargers, Batteries and Accessories Manufacturing

      EV assembly

      Charging Station Installation

      Electric Vehicle Conversion Services

      Battery Swapping Technology

      Solar Electric Vehicle Charging

      EV Equipment Manufacturing Business

      Create a Business Plan for EV Equipment Manufacturing Unit

      Selecting a Great Location for Your Business

      Registration of the EV Equipment Manufacturing Company and Acquisition of Licenses and Permits

      Expand Your EV Equipment Manufacturing Business

      Interact with People, and Make Them Your Customer

      Battery Manufacturing Business

      Research the Battery Manufacturing Process

      Draft a Business Plan

      Consider the Legal Aspects

      Fabrication Electric Vehicle Charger

      Solar Energy Powered Electric Vehicle Charger

      Home EV Chargers


      Chapter 5

      Electric Vehicle Market Outlook

      Global progress and forecast

      EVs in regional markets

      Europe

      China

      United States

      Rest of the world

      2030 sales forecast

      EV growth beyond 2030

      Four factors driving growth

      Changing consumer sentiment

      Policy and legislation

      OEM vehicle strategy

      The role of corporate companies

      New landscape, new approach

      Segmenting the market

      Use case: UK

      Key behavioural differences


      Chapter 6

      Electric Vehicle Technology

      Vehicle Ranges

      EV Regenerative Braking Modes

      PHEV Drivetrain Modes

      EVSE Types

      Reporting Energy Consumption

      Electric Vehicle Layouts

      Electric motor vs Endothermic motor

      Battery: “fuel” for EV

      Electric vehicles

      Hybrid Electric Vehicle (FHEV or HEV)

      How Do Hybrid Electric Cars Work?

      Components of a Hybrid Electric Car

      Hybrid All Wheel Drive

      Series Scheme #2

      Series Scheme #3

      Series Scheme #4

      Plug-in Hybrid Electric Vehicle (PHEV)

      All-Electric Cars Work

      High voltage power cables for electric and hybrid vehicles

      ECE R100


      Chapter 7

      Electric Car

      Battery Electric Vehicles (BEVs)

      Plug-In Hybrid Electric Vehicles (PHEVs)

      Hybrid Electric Vehicles (HEVs)

      Fuel Cell Electric Vehicles (FCEVs)

      Benefits of electric vehicles

      Lower running costs

      Low maintenance cost

      Zero Tailpipe Emissions

      Electric Vehicle Incentive

      Petrol and diesel use is destroying our planet

      Electric Vehicles are easy to drive and quiet

      Convenience of charging at home

      No noise pollution

      Drawbacks of EVs

      Most EVs have pretty short ranges

      Recharging can take a while

      They’re a large initial investment

      Charging station availability is inconsistent

      There are fewer choices

      Electric Vehicle Performance

      Horsepower

      Top Speed

      Acceleration

      Electric Car Drive Types

      Front-Wheel Drive

      Rear Wheel Drive

      All Wheel Drive

      Environmental aspects

      Public opinion

      Performance

      Acceleration and drivetrain design


      Chapter 8

      Construction of Electric Car

      Electric Car Consist Of:

      System of Education for Young Drivers by Theme Electric Cars

      Electric Traction motor

      Weight reduction is an important design driver for range

      Key Points

      Battery Production - Design for Manufacturing, Production Capacity

      Benefits of the Digital Twin of Battery Cell Production

      Electric Car Safety

      Battery Maintenance

      Safety Requirements

      Emergency Response and Training


      Chapter 9

      How Electric Cars Work?

      Components

      Traction battery pack

      DC-DC Converter

      Electric motor

      Power Inverter

      Charge Port

      Onboard charger

      Controller

      Auxiliary batteries

      Thermal system (cooling)

      Transmission


      Chapter 10

      E-Car Manufacturing

      Components

      Raw Materials

      Design

      The Manufacturing

      Process

      Quality Control

      Byproducts/Waste

      The Future


      Chapter 11

      E-Car Assembly Line

      Battery Pack Assembly Lines

      Prismatic Battery Assembly Line (Type 1)

      Prismatic Battery Assembly Line (Type 2)

      Cell to Module Line (Segment 1)

      Module to Pack Line (Segment 2)

      Cylindrical Cell Line

      Cell to Module Line

      Module to Pack Line


      Chapter 12

      Electric Bicycle

      Classes

      Pedal-assist only

      Pedelecs

      S-Pedelecs

      Power-on-demand and pedal-assist

      Power-on-demand only

      Technical 

      Motors and drivetrains

      Batteries

      Design variations

      Folding E-Bikes

      Health effects

      Road traffic safety

      Environmental effects

      Advantages of E-Bike

      Eco-friendly battery

      Lower carbon footprint

      Off-peak charging

      Chargeable using sustainable energy

      Zero emissions

      Increased cycling distance

      Protects against air pollution

      Safer for roads

      Efficient mode of transport

      Perfect replacement for bikes

      Final Thoughts


      Chapter 13

      E-Bicycle Parts

      Electric Motor

      Lithium-Ion Battery

      Throttle

      Step-Through Frame

      Brake System

      Gear Shifter

      Rear Rack

      Tires

      Lights & Reflectors

      Display

      Kickstand

      Bell


      Chapter 14

      How E-Bikes Work?

      Pros and cons

      Growth prospects

      Worth your money

      The efficiency and experience of electric bikes

      Electric bikes are good for you and the environment

      Electric bikes are a mood enhancer

      Riding an electric bike is so easy anyone can do it

      Potential safety concerns with electric bikes

      Electric bikes are usually pretty heavy

      Electric Bikes vs Regular Bikes: What’s the Difference?

      Appearance and Mechanics

      Maintenance and repairs

      Riding Experience

      Speed

      Rules and regulations

      Objective

      Limitations

      Theory

      Power calculation

      Motor

      Motor controlling

      MOSFET transistor

      Half-bridge

      PWM

      Arduino

      Three-Phase Gate Driver

      Bootstrap Operation

      Experimental Details

      Planning process/design

      Electronic assembly

      Programming

      Main code

      PWM

      Results

      Power calculation

      Subsystems

      Assembled system

      Wheel and motor

      Components

      Testing of the system


      Chapter 15

      Electric Scooter

      Popularity

      Electric Scooters are Economical to Run

      Riding an electric scooter requires no effort

      Urban mobility is the new ‘mega-trend’

      Electric scooters are a safe alternative to public transport

      Electric scooters mean zeroemissions

      Electric scooters are easy to maintain

      Electric scooter batteries are improving

      Benefits of using Electric Scooters

      Environmentally friendly

      Affordable

      Easy to ride

      Convenient

      Portability of Electric scooters

      Easy to park

      Reduce carbon emissions

      Perfect for short trips

      Future of transportation


      Chapter 16

      Electric Scooter Parts

      Batteries

      Electric Scooter Batteries

      Types of Batteries

      Lithium Ion

      Lithium Manganese (INR, NMC)

      Lead-acid

      Battery Life

      Brakes

      Types of Brakes

      Disc Brakes

      Advantages of disc brakes

      Disadvantages of disc brakes

      Hydraulic Disc Brakes

      Semi Hydraulic Disc Brakes

      Cable Controlled Disc Brakes

      Drum Brakes

      Advantages of drum brakes

      Disadvantages of drum brakes

      Foot Brakes

      Advantages of foot brakes

      Disadvantages of foot brakes

      Regenerative Brakes

      Advantages of regenerative brakes

      Disadvantages of regenerative brakes

      Electronic Brakes

      Advantages of electronic brakes

      Disadvantages of electronic brakes

      Mechanical vs Electronic Brakes

      Controller

      Deck

      Handlebars

      Lights

      Motor

      Motor Power

      Motor Torque

      Motor Performance

      Motor Types

      Brushless DC Motors

      Brushed DC Motors

      Stem

      Suspension

      Tires


      Chapter 17

      Electric Hybrid Vehicle (E-Scooter)

      Basic Design of HEV

      Advantages of HEV

      CAD model of HEV

      Block diagram of HEV

      Working of HEV


      Chapter 18

      How do Electric Scooters Work?

      Electric Scooter Work

      Electric Scooter Batteries

      Electric Scooter Motors Work

      Motor Power

      Motor Torque

      Motor Performance

      Motor Types

      Brushless DC Motors

      Brushed DC Motors

      Deck

      Handlebars

      Lights

      Throttle

      Twist Throttle

      Finger Throttle

      Thumb Throttle

      How Does an Electric Scooter Throttle Work?

      How Does an Electric Scooter Controller Work?

      How Do Electric Scooter Brakes Work?

      Foot Brake

      Mechanical Brake

      Electric Brake

      How Do Electric Scooter Wheels Work?

      Solid Tires

      Pneumatic Tires

      How Does Electric Scooter Suspension Work?

      How Do Electric Scooter Handlebars Work?

      How Does an Electric Scooter Frame Work?

      Seated Electric Scooters

      Optional scooter parts

      Seats

      Baskets or trunks

      How do electric scooters get charged?

      Are electric scooters foldable?

      What are electric scooters made of?

      How to perform electric scooter maintenance?


      Chapter 19

      Design and Development of Electric Scooter

      Introduction

      System Development

      The Key Components in Electric Scooter

      Battery Charger

      Battery

      Battery management systems

      Motor Controller

      Bldc Hub Motor

      Dc-Dc Controller

      Performance Analysis

      Hub Motor Calculation

      Motor Specification

      Power Equation

      Speed of Motor in RPM

      Torque of the motor (T)

      Selection of Motor

      Rolling resistance

      System Operation


      Chapter 20

      E-Scooter Environmental Impacts

      Impact Estimation Methodology


      Chapter 21

      E-Bicycle Assembly Production Line

      Automatic Nipple Feeder for Bicycle Rim

      Features

      Truing machine Obelisk E bike wheels

      Product Specifications

      Lacing Machine E Bike Wheels

      Brake-Test Machine

      Features:


      Chapter 22

      Hybrid Electric Car Plug-In Hybrid Electric Vehicles (PHEVs)

      Powered by Electric Motor and Combustion Engine

      Help from an Electric Motor

      Regenerative Braking

      Regenerative Braking System

      How Does Regenerative Braking work in EV

      Regenerative Braking in Electric Vehicles and its Efficiency

      Working Principle of Regenerative Braking System

      Advantages and Disadvantages

      Fuel Cell Electric Vehicles

      What is a fuel cell electric vehicle?

      How Fuel Cells Work

      Key Components of a Hydrogen Fuel Cell Electric Car

      Driving Range

      Fuel-Efficient System Design


      Chapter 23

      Electric Rickshaw

      Introduction 

      Types

      Load carriers

      Solar

      Other Information:

      Scope of solar panel

      Future scope of solar energy

      Solar powered spacecraft:

      Communications satellite:

      Evolution of E-Rickshaw Business

      Importance Of E Rickshaw Rent Business

      Zero Air Pollution

      Low maintenance cost

      Suitable for rural connectivity

      Low operational costs

      Creation of employment opportunities

      Why Start an E-rickshaw Business In India?

      Benefits of Electric Rickshaws

      Design and Construction

      Procedure

      Why we should be required to calculate 1st propulsion power?

      Below shows the methods followed throughout

      Why we should Disgne 1st instead of directly build the model of EV?

      Wheel and vehicle body

      Electric system

      Thermal Port

      Thermal sensor

      How Electric–Rickshaw Work

      Major Parts and Components

      Electric Motor

      Electronic Motor Controller

      Battery

      Differential

      Brake Shoe Plate for Analog


      Chapter 24

      Hybrid Solar ERickshaw

      How Solar Rickshaw Works?

      Features of Solar E-Rickshaw

      Methodology and working

      Technical specifications

      Solar E-rickshaw with Heterogeneous Battery Packs


      Chapter 25

      E-Rickshaws Manufacturing Design and Construction

      General Detail of ERickshaw

      Procedure

      Vehicle Body Subsystem Model

      Vehicle Body Parameters

      Tire

      Gear

      Vehicle Body

      DC Motor

      Controlled PWM Voltage

      Temperature Sensor

      Solver Configuration

      Battery and Soc Subsystem Model

      Battery

      Battery State of Charge

      Controlled Current Source

      BUS Selector

      Power GUI

      Longitudinal Driver


      Chapter 26

      Electric Rickshaw Charging Stations

      Introduction

      Objectives

      Electric Rickshaw and Relevant Issues

      Renewable Energy

      Rationale

      Objectives

      Technology Review

      Approach

      Formulation

      Simulation Software

      Defining System Demands

      Solar Resource

      System Components and Costs

      Key Assumptions

      Battery DOD and Capacity Selection

      Battery Charging and Discharging

      Local Grid

      Control Logic of Grid-Connected Solar PV

      Operational Strategy and Control Logic of CBESS

      Economic Assumptions

      Solar PV Integration

      Electric Energy Time-Shift

      An Opportunity for Reducing Battery Disposal

      An Opportunity for Creating a Sustainable and Circular Value Chain for E Rickshaw Batteries

      Economies of Scale

      Microgrid and Smart Snergy Systems in Rural Areas

      Implementation Pathway and Business Opportunities

      Challenges and Outlook


      Chapter 27

      Electric Bus

      Range

      Articulated electric bus range around 200 km (no heating)

      And what about 12-meter ebuses range? (in winter)

      Electric Buses Charge

      Planning charging activities

      Principles 

      Battery

      Electric Bus Work

      Electric Bus Benefits

      Eco-Friendliness

      Quiet Operation

      Minimal Maintenance

      Affordability

      Invention

      Carbon Footprint of an Electric Transit Bus

      How Much Electricity Does an Electric Bus Use?

      Kinds of Batteries used in Electric Buses

      How Far Can an Electric Bus Go?

      What Type of Charging Station Does an Electric Bus Use?

      How Long Does It Take to Charge an Electric Bus?

      What Is the Life Expectancy of an Electric Bus?

      Are Electric Buses Healthier?

      Why Aren’t Electric Buses More Common?


      Chapter 28 

      Manufacturing Process of E-Bus

      Raw Materials

      Making premanufactured components

      Making the chassis

      Making the body

      Assembling the bus

      Quality Control

      The Future


      Chapter 29

      E-Bus and E-Truck Manufacturing

      Automated Seat Assembly Lines

      Introduction to Seat Adjuster

      Characteristic

      Main stages in an automobile seat assembly line

      Seat Cushion Assembly Line Project Experience

      Welding Lines for Automotive Component

      Plan 

      Composition of Auto-Body Welding Lines

      Chain management

      Assemble system and instruction

      Quality assurance

      Truck Welding Line

      Bus and Coach Welding Line

      Engines and Transmission Assembly Line

      Automotive Paint Shop

      Plan

      Chain management

      Offer assemble system and instruction

      Quality assurance

      Automotive Assembly Line

      Plan

      Chain management

      Offer assemble system and instruction

      Conveyor System

      Truck Manufacturing Assembly Line

      Features

      Task

      Assembly process

      Cab Trim Line

      Electric Bus Assembly Line

      Automotive Testing and Inspection Line

      Plan

      Chain management

      Offer assemble system and instruction

      Quality assurance

      Vehicle Testing Pickup Truck Inspection Line/Truck Production Testing Line/Bus Testing Line

      Work station allocation and testing process


      Chapter 30

      BIS Standards

      Indian Standards for AC Charging

      Indian Standards for DC Charging

      Indian Standards for battery swapping


      Chapter 31

      ISO Standards

      Type of electric propulsion vehicle

      Vehicle use conditions and operating modes

      Battery durability

      Component mass and volume

      Mounting location in the vehicle

      Scope


      Chapter 32

      Batteries

      Battery design

      Evaluation of a Remanufacturing for Lithium Ion Batteries from Electric Car

      Battery capacity and range

      Battery lifespan

      Battery care, second life and recycling

      Types of Battery

      Lead-Acid Batteries

      Alkaline Batteries

      Sodium Nickel Chloride NaNiCl2

      Sodium–Sulphur (Na-S)

      Lithium-Ion (Li-ion)

      Fuel Cells

      Super-Capacitors

      Flywheels


      Chapter 33

      Plant Economics of Electric Bike and Electric Scooter

      Advantages

      Disadvantages

      Types of electric twowheeler

      E-bikes

      Why EV’s?

      Types of electric scooter

      Advantages of Electric Two Wheelers

      Limitations of Electric Two Wheelers

      Working Principle

      What are the principal parts of e-two wheelers framework?

      Battery

      Battery Upgradation

      Alternator

      Wiring Harness

      Controllers

      Chassis

      Power Unit

      Base plate

      Cone Set and Bearings

      Production Process

      Fabrication of Chassis, Stands, Base Plat and Mud Guards

      Fabrication of Stand

      Component of system

      Helical spring

      Cast Iron Rod

      Lifting Gear Lever

      Fabrication Process

      Fabrication process of base plate

      Fabrication process of mudguard

      Assembling Process

      Process Flow Chart

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 34

      Plant Economics of Electric Bus

      Introduction

      What Is an Electric Bus?

      How Does an Electric School Bus Work?

      Eco-Friendliness

      Quiet Operation

      Minimal Maintenance

      Affordability

      Full battery electric buses (BEBs)

      Advantages

      Disadvantages

      Battery Electric Bus Categories

      Battery Technologies for EBUS

      Ni-based aqueous battery system

      Lithium-ion battery (LIB)

      Battery Management System (BMS)

      Benefits from Electric Buses

      Noise

      Manufacturing Process

      Fabrication Process of Structue of Bus Body

      Process Flow Chart

      Structure Assembly

      Side Paenling & Roof Paneling

      Internal Paneling

      Protection Treatment and Paintings

      Painting Process

      Cleaning with thinner

      Rectification

      Fitting of interior and exterior components

      Mounting of bus body to chassis

      Assembling process of electric bus

      Trim Assembly Line

      Chasis Line Assembly

      Final Assembly Line

      Plant Economics

      Land & Building 

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 35

      Plant Economics of Electric Rickshaw

      Introduction

      E-Rickshaw (Passenger)

      Major Parts and Components

      Electric Motor

      Electronic Motor Controller

      Battery

      Differential

      Front Shock Absorbers

      Rear Suspension

      Brakes

      Speedo-meter/Indicator

      Miscellaneous Spare parts

      Fabrication Process

      Powder Coating Process:

      Process flow chart for e-rickshaw and e-loader

      Assembling Process of E-Rickshaw:

      Assembling & Fitting Process

      Plant Economics

      Land & Building 

      Plant & Machinery

      Fixed Capital 

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 36

      Plant Economics of Electric Scooter

      Introduction

      How Electric Scooters Work

      Electric Scooter Part

      Electric Scooter Hub Motor

      Electric Scooter Wheels

      Electric Scooter Solid & Inflated Tires

      Electric Scooter Throttle & Controllers

      Electric Scooter Battery

      Electric Scooter Brakes

      Electric Scooter Chargers

      Production Process

      Assembling process

      Process Flow Chart

      Front Wheel Installation

      Handlebars Installation:

      Mirrors installation

      Pedals installation

      Rear storage trunk installation:

      Throttle & Accessory Control Grip Installation

      Seat Installation:

      Installation of Rear Brake

      Tire Installation

      Wheel Adjustments/Maintanence 

      Drive Chain Installation:

      Battery Installation

      Installation of adopter

      Testing of Electric Two Wheeler

      (Product Testing) E-bike test procedure

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 37

      Plant Economics of Electric Three Wheeler for Passenger and Cargo Services

      Introduction

      Construction of ERickshaw

      Major parts and components

      Electric Motor

      Electronic Motor Controller

      Battery

      Differential

      Front Shock Absorbers

      Brakes

      Speedometer/Indicator

      Steering

      Miscellaneous Spare parts

      Fabrication Process

      Powder Coating Process

      Assembling & Fitting Process

      Process Flow

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 38

      Plant Economics of ERickshaw, E-Loader and Retrofit Kit Converting Electric Auto Three Wheeler Rickshaw

      Introduction

      1. Category L1:

      2. Category L2:

      3. Category L3:

      4. Category L4:

      5. Category L5:

      E-Rickshaw

      Construction of ERickshaw

      Production Process

      Process flow chart for e-rickshaw and e-loader

      Fabrication Process

      Plant Economics

      Land & Building 

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 39

      Plant Economics of EScooter with Battery Swaping System

      Introduction

      Battery Swapping

      Pros of Battery Swapping E-Scooter

      Cons of Battery Swapping E-Scooter

      Pros of Battery Charging E-Scooter

      Cons of Battery Charging E-Scooter

      Production process

      Process Flow

      Fabrication of Stand

      Component of System

      Helical Spring

      Cast Iron Rod

      Lifting Gear Lever

      Fabrication Process

      Fabrication Process of Base Plate

      Frame

      Platform

      Platform (Base Plate)

      Fabrication Process of Mudguard

      Step 1: Materials

      Step 2: Cut your blank

      Step 3: Tools you’ll need

      Step 5: Shrink the edges

      Step 6: Tuck the edges (if needed)

      Step 7: Planish the surface

      Step 8: Wheel the surface

      Step 9: File the surface

      Step 10: Sand the surface

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 40

      Plant Economics of Kids Ride on Battery Operated Cars and Bikes Manufacturing Unit

      Introduction

      Major types of toys

      Process Flow Diagram (Car Chassis)

      Process Flow Diagram (Car Body)

      Wheel and Tyre

      Manufacturing of Car Chasis

      Assembling Process

      Manufacturing of Car Body

      Manufacturing of Car Tyres

      Manufacturing of Wind Screen

      Manufacturing of side doors

      Injection Moulding

      Assembly

      Assembly of All Toghter with Electrical Connections

      Quality control

      Selection of test portions

      Preparation and extraction of test portions

      Coatings of paint, polymer and similar coatings

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


      Chapter 41

      Plant Economics of Sedan Electric Car

      Introduction

      Working of an Electric Car

      Types of Batteries

      Charging of Electric Vehicles (EV)

      Difference between Electric Engine and Gasoline Engine

      Advantages of an Electric Car

      Disadvantages of an Electric Car

      Current Challenges with Electric Cars

      Assembling process of electric car

      Raw Materials

      Process Flow Chart

      Design

      The Manufacturing Process

      Body Shop

      General Assembly of Electrical Car

      Own Housings. The components of the control console are also installed

      Assembling of electric car

      Plant Economics

      Land & Building

      Plant & Machinery

      Fixed Capital

      Working Capital Requirement/Month

      Total Capital Investment

      Turn Over/Annum


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