Emulsifiers (SNF Powder and Tamol DN) (3.334 MT/Day)

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EMULSIFIERS (SNF POWDER AND TAMOL DN)

[EIRI/EDPR/4518] J.C.: 2735INR,2735US$

Sulphonated naphthalene formaldehyde is more commonly referred to as SNF Powder. This material ranges from a yellowish to brown color and is used extensively in the construction industry. When added to cement mixture, it helps in producing more tolerant and dispersible concrete. It gives concrete various unique properties which help strengthen the mixture and easier to work with.

Also known as a superplasticizer, when added to cement, it acts as a power agent for reducing water in the mixture and helps improve the slump ratio. While it reduces the water content in the mixture, it does not prevent it from being workable. Thus, it comes as no surprise that this is a superstar ingredient in the construction industry.

SNF Powder is used in the construction, leather, tanning, textile, and oil industry.

TMOL DN powder is an excellent dispersant and used in the production of Agro pesticide formulation. Nature: Benzene sulphonic acid. 4-Hydroxy-, Polymer with formaldehyde condensate. Sodium salt, agent and precipitant for the chemical and allied industries.

COST ESTIMATION

Plant Capacity 3.334 MT/Day

Land & Building (1500 sq.mt.) Rs. 2.15 Cr

Plant & Machinery Rs. 97 Lac

Working Capital for 1 Month Rs. 1.03 Cr

Total Capital Investment Rs. 4.35 Cr

Rate of Return 26%

Break Even Point 64%

CONTENTS

INTRODUCTION

PROPERTIES OF SNF

WORKABLE CONCRETE

STRENGTHENING PROPERTIES

REDUCES HONEYCOMBING

EASY TO USE

POWERFUL WATER-REDUCING AGENT

PROPERTIES OF TAMOL DN POWDER

PROPERTIES STORAGE AND SAFETY INDUSTRIES OF DN LIQUID

SPECIFICATION:

SPECIFICATION OF SNF

TECHNICAL FEATURE

APPLICATION

USES AND APPLICATION OF SNF

MARKET OVERVIEW OF SULPHONATED NAPHTHALINE FORMALDEHYDE

POWDER:

SOLUTION:

APPLICATION INSIGHTS:

REGIONAL ANALYSIS:

GROWTH FACTORS:

FEATURE AND BENEFITS OF SNF

OVERVIEW OF CONSTRUCTION

TOP 10 PLAYERS

CONSTRUCTION COSTS

LOCAL ECONOMY OVERVIEW

LOCAL INDUSTRY OVERVIEW

DEMAND

MANUFACTURING PROCESS OF SNF (SULPHONATE NAPHTHALENE FORMALDEHYDE CONDENSATE SODIUM SALT) LIQUID

THERE ARE THREE BASIC STEPS

SUPHONATION

POLYMERIZATION

NEUTRALIZATION:

MATERIAL BALANCE

PROCESS FLOW DIAGRAM

MANUFACTURING PROCESS OF SULPHONATE NAPHTHALENE FORMALDEHYDE CONDENATE SODIUM SALT (SNF) - POWDER (SPRAY DRIED)

THERE ARE THREE BASIC STEPS:-

SULPHONATION:

POLYMERIZATION

NEUTRALIZATION:

MATERIAL BALANCE

MANUFACTURING PROCESS OF TAMOL DN

NAPHTHALENE BASE

RAW MATERIAL

PHENOL BASE

FINAL LIQUID

OPERATING INSTRUCTION:

PROCESS FLOW DIAGRAM (NAPHTHALENE BASE) PRODUCT-1 (1000 KG.)

PROCESS FLOW DIAGRAM (PHENOL BASE) PRODUCT-2 (1000 KG.)

PROCESS FLOW DIAGRAM (FINAL PRODUCT) (1000 KG.)

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

ADDRESSES OF RAW MATERIAL SUPPLIERS

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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