erw ms galvanised circular pipe (size: 13mm to 75mm)

ERW MS GALVANISED CIRCULAR PIPE 

(SIZE: 13MM TO 75MM) 

[CODE NO.4415] 

Electric resistance welded (ERW) pipe is manufactured by cold-forming a sheet of steel into a cylindrical shape. Current is then passed between the two edges of the steel to heat the steel to a point at which the edges are forced together to form a bond without the use of welding filler material. 

ERW steel pipes & tubes find widespread usage across industries and fields. In addition to various engineering industries, they are used for water, oil and gas distribution, line pipes, fencing, scaffolding, etc. They are also used for agricultural purposes, drinking water supply and thermal power, for hand pumps for deep boring wells and also as protection for cables (telecom), among others. 

Depending on the requirement of the end user industry, ERW steel pipes & tubes are available in various wall thicknesses, diameters, and qualities. The different types include line precision pipes, tubular poles, electric poles, lightweight galvanized pipes for sprinkler irrigation, among others. The industry has sufficient capacity to manufacture the different types of pipes & tubes. High performance ERW steel pipes & tubes possess high strength, toughness and are corrosion resistant. In the manufacturing process of ERW steel pipes & tubes, the edges to be welded are mechanically pressed together and electric resistance or electric induction is used to generate the heat required for welding. 

With the adoption of better welding technology, ERW pipes & tubes are now widely used in the oil & gas sector. A number of ERW steel pipes & tubes production units are in the SSI sector. Higher demand from the oil & gas industry, infrastructure and automobile industries has led to a healthy increase in production of ERW steel pipes.

It is intended to prepare a Feasibility Report to install 18000Tons/Year ERW MS galvanized circular pipe (size: 13mm to 75mm) production facility as a Green Field Project.

COST ESTIMATION

Plant Capacity                               60 MT/Day

Land & Building (11,160 sq.mt.) Rs. 11.11 Cr

Plant & Machinery                         Rs. 11.01 Cr

Working Capital for 1 Month       Rs. 9.71  Cr

Total Capital Investment              Rs. 32.71 Cr

Rate of Return                                 60%

Break Even Point                            33%

• • INTRODUCTION
• • TYPES OF ERW PIPE
• • PHYSICAL PROPERTIES OF PIPING MATERIALS
• • PROPERTIES
• • ADVANTAGES OF ERW PIPE
• • USES/APPLICATIONS
• • MARKET OVERVIEW
• • BIS SPECIFICATIONS
• • SUPPLIERS OF RAW MATERIALS
• • MANUFACTURING PROCESS STEPS/PROCESS FLOW
• • PLANT & MACHINERY (BROADLY)
• • SUPPLIERS OF PLANT AND MACHINERY/TURNKEY
• • ENGINEERING DESIGN CONSIDERATIONS
• • ETP FACILITY
• • SEWAGE AND WASTE WATER EFFLUENT
• • WASTE GENERATION & MANAGEMENT/GREEN BELT
• • UTILITIES PER MONTH (ESTIMATED)
• • PRINCIPLES OF PLANT LAYOUT
• • PLANT LOCATION FACTORS
• • HEALTH SAFETY AND ENVIRONMENT
• • ANTICIPATED ENVIRONMENTAL IMPACTS
• • MITIGATION MEASURES (PROPOSED)
• • HSE REQUIREMENT
• • PROPOSED IMPLEMENTATION SCHEDULE
• • PROJECT FINANCIALS
• • PRELIMINARY LAYOUT
• • CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)