Detailed Project Report on ethanol from broken rice/sweet potatoes

ETHANOL FROM BROKEN RICE/SWEET POTATOES

 [CODE NO.4255]  

In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way, you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example,

300 Tons per day processing of broken rice production line, the production of maltodextrin and food-grade protein, maltodextrin production line from the Party-owned, we responsible for providing food-grade protein production line. The production of 300 days per year, 20 hours per day, the hourly processing of 15 tons of broken rice, broken protein in accordance with the protein content of 7% (wet basis) to 80% protein recovery, can be prepared food-grade rice protein 1.1 tons / hour (22 tons / day, 6600 tons / year), which protein content of 80% (dry basis), moisture content of 5%.

Man has been making alcoholic drinks for a very long time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in the hollow of a tree would all if left for long enough at the right temperature forment spontaneously and cause a feeling of well being in whoever drank them.

The term `alcohol' was first applied to the spirits of wine, ethyl alcohol and now it refers to a series of substances with similar characteristics. Ethyl alcohol is the active constituent of al introcating liquore obtained by the fermentation of soccharine materials. It is present in the form of esters in several volatile oils, Ethyl alcohol has been described as one of the most enotic synthetic oxygencontaining organic chemicals because of its unique combinations of properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant and especially because of its versatility as chemical intermediate for other organicchemicals.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

COST ESTIMATION

Plant Capacity                            10 KL/Day

Land & Building (6 Acres)  Rs. 13.84 Cr

Plant & Machinery                      Rs. 15.20 Cr

Working Capital for 2 Months   Rs. 2.52 Cr

Total Capital Investment            Rs. 33.21 Cr

Rate of Return                              26%

Break Even Point                         55%

• INTRODUCTION
• PROPERTIES OF ALCOHOL
• PHYSICAL PROPERTIES
• TABLE: PHYSICAL PROPERTIES OF ETHANOL
• SOURCES OF ALCOHOL
• USES AND APPLICATION
• BROKEN RICE
• MARKET OVERVIEW OF ETHANOL IN INDIA
• ETHANOL DEMAND IN INDIA
• GROWTH IN VEHICLE POPULATION
• TABLE: PROJECTED ADDITION OF GASOLINE VEHICLES (IN LAKHS)
• DEMAND PROJECTIONS OF GASOLINE
• TABLE: GASOLINE DEMAND PROJECTIONS
• DEMAND PROJECTION OF FUEL ETHANOL
• TABLE: ETHANOL DEMAND PROJECTION
• ADDITIONAL MODELING OF ETHANOL DEMAND SCENARIOS
• ETHANOL SUPPLY PROJECTION IN INDIA
• ETHANOL PRODUCTION CAPACITIES
• MODIFIED INTEREST SCHEME TO ENHANCE PRODUCTION    
• CAPACITY OF ETHANOL
• AVAILABILITY OF FEED-STOCKS FOR PRODUCTION OF ETHANOL
• TABLE: AVAILABILITY OF FEED-STOCK FOR ETHANOL IN THE 
• COUNTRY (IN LAKH TON)
• ESTIMATION OF SUPPLY AND CAPACITY AUGMENTATION
• TABLE: YEAR WISE & SECTOR WISE ETHANOL PRODUCTION PROJECTIONS
• TABLE: ETHANOL CAPACITY REQUIREMENT BY YEAR AND RAW MATERIAL
• TABLE: ETHANOL CAPACITY AUGMENTATION (20% BLENDING BY 2025-26)
• ETHANOL BLENDING PROGRAMME IN INDIA
• TABLE 4.2: QUANTITY SUPPLIED (ETHANOL) AND %BLENDING TRENDS
• FIGURE 4.2: EBP PROGRAMME PERFORMANCE
• PROCUREMENT OF ETHANOL AND ITS PRICING
• TABLE: ADMINISTERED PRICE OF ETHANOL BY SOURCE'
• PRICING MECHANISM OF ETHANOL FROM SUGAR SECTOR
• IMPACT OF EXISTING ETHANOL PRICING MECHANISM
• ALCOHOL BASED INDUSTRY IN INDIA
• MANUFACTURERS/SUPPLIERS OF ETHANOL
• TRADE AND TECHNICAL NAMES
• UNITS OF MEASUREMENT
• ORGANISM USED IN THE PRODUCTION OF ALCOHOL
• TYPE OF YEAST:-
• THEY ARE GROUPED TOGETHER IN THREE FAMILIES ARE:-
• SHAPE AND SIZE OF CELLS:-
• CONTENTS OF THE CELL:-
• YEAST SPARES:-
• REGULATORY REGIME FOR GRANT OF ENVIRONMENT CLEARANCE
• PROCEDURE FOR OBTAINING ENVIRONMENTAL CLEARANCE (EC)
• MEASURES TAKEN BY MOEF&CC TO OPTIMIZE THE REQUIRED TIME IN
• OBTAINING TERMS OF REFERENCE (TOR) AND FOR DATA COLLECTION 
• FOR PREPARATION OF ENVIRONMENT IMPACT ASSESSMENT
• MEASURES TAKEN BY MINISTRY TO OPTIMIZE THE TIME TAKEN IN APPROVAL OF EC
• B.I.S. SPECIFICATION
• SEQUENCES IN ETHANOL PRODUCTION FROM BROKEN RICE/SWEET POTATOES
• BROKEN RICE HANDLING SYSTEM:-
• FLOUR WEIGHING AND BATCHING:-
• SLURRY PREPARATION:-
• ETHANOL FRODUCTION FROM BROKEN RICE/GRAIN/SWEET POTATOES
• PROCESS FLOW DIAGRAM
• PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
• (A) ALCOHOL PRODUCTION FROM BROKEN RICE
• 1) GRAIN HANDLING AND MILLING:-
• MASHING:-
• FERMENTATION:
• DISTILLAITON-
• TECHNOLOGY FOR ETHANOL PRODUCTION
• ACID HYDROLYSIS OF DAMAGED RICE
• INCUBATION AT VARYING CONDITIONS
• ACID HYDROLYSIS AT VARYING TEMPERATURES
• ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
• THERMO CHEMICAL PROCESS IN HYDROLYSIS
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF BROKEN RICE
• SUPPLIERS OF PLANT AND MACHINERY
• SUPPLIERS OF SILO
• SUPPLIERS OF HAMMER MILLS
• SUPPLIERS OF COOLING TOWER
• SUPPLIERS OF REACTORS
• SUPPLIERS OF D.G. SETS
• SUPPLIERS OF BOILERS
• SUPPLIERS OF CONDENSER
• SUPPLIERS OF DISTILLATION COLUMN
• SUPPLIERS OF SCRUBBER

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)