Ethanol Production from Sugar Cane (Production Rate – 20 KLPD)

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ETHANOL PRODUCTION FROM SUGAR CANE (PRODUCTION RATE – 20 KLPD)

[EIRI/EDPR/4643] J.C.: 2860XL

Ethanol is one of the principal biofuels, which is naturally produced by the fermentation of sugars by yeasts or via petrochemical processes such as ethylene hydration. It has medical applications as an antiseptic and disinfectant. It is used as a chemical solvent and in the synthesis of organic compounds, apart from being an alternative fuel source.

Ethanol produced either by fermentation or by synthesis is obtained as a dilute aqueous solution and must be concentrated by fractional distillation. Direct distillation can yield at best the constant-boiling-point mixture containing 95.6 percent by weight of ethanol. Dehydration of the constant-boiling-point mixture yields anhydrous, or absolute, alcohol. Ethanol intended for industrial use is usually denatured (rendered unfit to drink), typically with methanol, benzene, or kerosene.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

It is intended to prepare a Feasibility Report to install 20 KL/Day Sugarcane based Ethanol production facility as a Green Field Project.

COST ESTIMATION

Plant Capacity 20 KL/Day

Land & Building (28,260 sq.mt.) Rs. 29.32 Cr

Plant & Machinery Rs. 59.14 Cr

Working Capital for 1 Month Rs. 18.29 Cr

Total Capital Investment Rs. 110.90 Cr

Rate of Return 45%

Break Even Point 45%

CONTENTS

INTRODUCTION

MARKET OVERVIEW

PROPERTIES

SOURCES OF ALCOHOL

USES/APPLICATIONS

TRADE AND TECHNICAL NAMES

ORGANISM USED IN PRODUCTION OF ALCOHOL

SPECIFICATION

MANUFACTURING PROCESS

PROCESS IN DETAILS FOR ALCOHOL PRODUCTION

POLLUTION CONTROL

ENVIRONMENT MANAGEMENT PLAN

PLANT & MACHINERY (BROADLY)

LABORATORY EQUIPMENTS (BROADLY)

RAW MATERIALS

SUPPLIERS OF PLANT & MACHINERY

ENGINEERING DESIGN CONSIDERATIONS

ETP FACILITY

SEWAGE AND WASTE WATER EFFLUENT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY & ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

HSE REQUIREMENT

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

PRELIMINARY LAYOUT

CONCLUSIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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