Detailed Project Report on eva sheet manufacturing plant

EVA SHEET MANUFACTURING PLANT

[CODE NO.4298] 

Properties and Applications

Ethylene vinyl acetate or EVA is a copolymer of ethylene and vinyl acetate with a structure as shown below. It is an extremely elastic and tough thermoplastic of excellent clarity and gloss and with little odor. EVA has many attractive properties including low cost, excellent adhesion to many polar and nonporous substrates, good flex-crack and puncture resistance, as well as good hot-tack and heat-sealing. Typically, this thermoplastic resin is copolymerized with other resins like LDPE and LLDPE or it is part of a multilayer film. In blends and copolymers, the percentage of EVA ranges from 2% to 25%. It enhances clarity and sealability of olefins (LDPE/LLDPE) whereas a higher percentage of EVA is often used to reduce the melting point and to improve the low temperature performance.

 EVA copolymers containing about 10 and 30 percent vinyl acetate are used for a myriad of applications in the packaging and plastic goods industries. Important applications include sealants in meat and dairy packaging structures, footwear, wire and cable insulation, pipes, toys, corks, photovoltaic encapsulation, medical packaging, hot melt adhesives, and lamination of glass to improve impact resistance.

Eva Foam is used for production and remains strong at low temperatures and retains its UV radiation and stress-cracking and possesses hot-melt adhesive waterproof properties. 

COST ESTIMATION

Plant Capacity                                    5 Ton./Day

Land & Building (30,000 sq.mt.)  Rs. 1.01 Cr

Plant & Machinery                            Rs. 1.19 Cr

Working Capital for 3 Months     Rs. 3.66 Cr

Total Capital Investment                  Rs. 6.10 Cr

Rate of Return                                  39%

Break Even Point                              47%

• INTRODUCTION
• PROPERTIES AND APPLICATIONS
• B.I.S. SPECIFICATION
• MARKET POTENTIOAL
• EVA FOAM MARKET: OVERVIEW
• EVA FOAM MARKET: KEY TRENDS
• EVA FOAM MARKET: COMPETITIVE DYNAMICS & KEY DEVELOPMENTS
• GLOBAL MARKET POTENTIAL
• ETHYLENE VINYL ACETATE (EVA) MARKET
• BY TYPE
• BY APPLICATION
• BY INDUSTRY
• EVA FILMS & BAG
• EVA FILM PROPERTIES
• PE EVA FILM APPLICATIONS
• TYPES OF EVA FORMS
• THREE FORMS
• SPECIFICATIONS
• EVA MATERIAL SHEET PROCESSED BY EXTRUDER AND CONVEYOR
• SPECIFICATIONS
• EVA FOAM SHEET SPECIFICATION
• ADVANTAGES OF EVA FOAM MATERIAL ON PROPERTIES
• CUSHIONING
• RESILIENCE
• INSULATION
• RESISTANCE
• BUOYANCY
• DURABILITY
• EFFECTIVE FABRICATION METHODS FOR EVA FOAM MATERIALS
• FOAM SKIVING
• FOAM SAWING
• CUSTOM DIE-CUTTING
• FOAM LAMINATION
• USING LAMINATION TO ACHIEVE
• CNC CONTOURING CUT
• FOAM THERMOFORMING
• EVA FOAM APPLICATIONS AND PRODUCTS
• EVA SHOES INSOLE
• INFORMATION
• EVA TOY
• EVA FOAM PACKAGING
• SWIMMING KICKBOARD
• FOAM PUZZLE MATS
• EVA FOAM ROLLER AND BLOCK
• EVA FOAM TAPE
• CUSTOM EVA FOAM PARTS AND COMPONENTS
• PROCESS FLOW DIAGRAM
• FLOW DIAGRAM OF EVA SHEET
• FOREIGN MACHINE MANUFACTURERS
• EVA SHEET MANUFACTURERS
• PLANT & MACHINERY SUPPLIERS
• VESSEL SUPPLIERS
• MIXER
• COLOURS OR MOULDING COMPOUND
• SUPPLIERS OF PLANT & MACHINERY
• ROLLERS PRESS
• PLASTICS MIXERS
• TESTING LABS IN INDIA
• SUPPLERS OF OTHER RELATED PLANT & MACHINERY
• BOBBIN WINDER
• HOT WATER BATH
• VESSEL
• SUPPLIERS OF RAW MATERIALS
• GRANULES
• MASTER BATCHES
• MANPOWER REQUIRMENT
• GENERAL
• BASIS OF ESTIMATION
• WORKING
• TOTAL MANPOWER AND PAYROLL
• UTILITIES (EQUIPMENTS)
• UTILITIES
• WATER FACILITIES
• EFFLUENT TREATMENT AND DISPOSAL
• INTRODUCTION
• STANDARDS
• TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
• WASTE TREATMENT
• PRIMARY TREATMENT
• ANAEROBIC TREATMENT
• SECONDARY TREATMENT
• TERTIARY TREATMENT
• SOLIDS CONCENTRATION
• PRINCIPLES OF PLANT LAYOUT
• SOME OF THE FACTORS IN RAIL-TRACK PLANNING ARE
• PLANT LOCATION FACTORS
• PRIMARY FACTORS
• 1. RAW-MATERIAL SUPPLY
• 2. MARKETS
• 3. POWER AND FUEL SUPPLY
• 4. WATER SUPPLY
• 5. CLIMATE
• SPECIFIC FACTORS
• 6. TRANSPORTATION
• 7. WASTE DISPOSAL
• 8. LABOR
• 9. REGULATORY LAWS
• 10. TAXES
• 11. SITE CHARACTERISTICS
• 12. COMMUNITY FACTORS
• 13. VULNERABILITY TO WARTIME ATTACK
• 14. FLOOD AND FIRE CONTROL
• EXPLANATION OF TERMS USED IN THE PROJECT REPORT
• DEPRECIATION
• FIXED ASSETS
• WORKING CAPITAL
• BREAK-EVEN POINT
• OTHER FIXED EXPENSES
• MARGIN MONEY
• TERM LOANS
• TOTAL LOAD
• SWOT ANALYSIS
• STRENGTHS
• WEAKNESSES
• OPPORTUNITIES
• THREATS
• ORGANIZATION CHART
• PLANT LAYOUT
• LIST OF CONSULTANTS FOR TECHNICAL KNOW HOW
• IMPLEMENTATION SCHEDULE
• LICENSES REQUIRED
• MACHINERY PHOTOGRTAPHS
• RAW & FINAL PRODUCTS PHOTOGRAPHS
• EVA COMPOUND
• EVA SHEETS
• EVA CUSTOM CAR MATS
• AUTO WASH BRUSH FOR CAR WASHING EQUIPMENT
• QUALITY CONTROL OF EVA SHEET
• TESTING FACILITIES/ CERTIFICATIONS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)